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Aluminum alloy welding wire special for high-speed train and preparation method thereof

A technology for aluminum alloy welding wire and high-speed train, which is applied in welding equipment, metal processing equipment, welding medium, etc., can solve the problem of high hydrogen content and oxide inclusion content, unfavorable operation safety of high-speed trains, and poor degassing effect of aluminum alloy smelting. Excellent anti-cracking performance, excellent anti-redeposition and solubilization effects, and good weld refinement effect

Inactive Publication Date: 2016-12-21
安徽飞弧焊业股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the preparation process of aluminum alloy welding wire, the degassing effect of aluminum alloy melting is not good, which will cause the hydrogen content of aluminum alloy welding wire to be high, resulting in more pores in the welding process. Defects prone to cracks
At present, the main materials used in high-speed train aluminum alloy car bodies are Al-Mg, Al-Mg-Si, and Al-Zn-Mg alloys. When ordinary ER5356 and ER5183 welding wires are used for welding, the joint strength is often only lower than that of the base metal. 60%-70%, which will be detrimental to the safety of high-speed train operation, especially the fatigue life
Moreover, compared with the imported welding wire, the aluminum alloy welding wire produced in our country has a higher content of hydrogen and oxide inclusions, which seriously affects the quality of the weld.
The welding wire often breaks during the drawing process, mainly due to the high content of oxide inclusions, coarse grains, and dendrite segregation, which lead to a decrease in the plasticity of the aluminum alloy.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] A special aluminum alloy welding wire for high-speed train proposed by the present invention, its composition includes: Mg: 6%, Ti: 0.1%, Cr: 0.28%, Mn: 0.08%, La: 0.05%, Te: 0.1%, Bi: 0.05%, Er: 0.1%, Yb: 0.18%, Zr: 0.2%, Ag: 0.25%, Sn: 0.5%, Mo: 2%, W: 1%, V: 1.5%, Fe+Si≤0.3 %, Zn≤0.2%, individual content of other impurity elements≤0.05%, total content of other impurity elements≤0.15%, and the balance is Al.

[0019] The present invention also proposes a preparation method of the special aluminum alloy welding wire for high-speed trains, including smelting, refining, casting, homogenizing, extruding, drawing and surface treatment; wherein, the smelting process includes adding the total weight of the smelting liquid 0.1% refining agent; said surface treatment includes degreasing, polishing and passivation.

Embodiment 2

[0021] A special aluminum alloy welding wire for high-speed train proposed by the present invention, its composition includes: Mg: 5%, Ti: 0.18%, Cr: 0.15%, Mn: 0.15%, La: 0.01%, Te: 0.18%, Bi: 0.01%, Er: 0.2%, Yb: 0.05%, Zr: 0.4%, Ag: 0.1%, Sn: 1.8%, Mo: 0.5%, W: 2.5%, V: 0.5%, Fe+Si≤0.3 %, Zn≤0.2%, individual content of other impurity elements≤0.05%, total content of other impurity elements≤0.15%, and the balance is Al.

[0022] The present invention also proposes a preparation method of the special aluminum alloy welding wire for high-speed trains, including smelting, refining, casting, homogenizing, extruding, drawing and surface treatment; wherein, the smelting process includes adding the total weight of the smelting liquid 0.2% refining agent; said surface treatment includes degreasing, polishing and passivation.

Embodiment 3

[0024] A special aluminum alloy welding wire for high-speed train proposed by the present invention, its composition includes: Mg: 5.7%, Ti: 0.11%, Cr: 0.2%, Mn: 0.13%, La: 0.04%, Te: 0.12%, Bi: 0.02%, Er: 0.16%, Yb: 0.13%, Zr: 0.25%, Ag: 0.15%, Sn: 1.2%, Mo: 1.3%, W: 2.2%, V: 0.6%, Fe: 0.15%, Si: 0.1%, Zn: 0.2%, individual content of other impurity elements≤0.05%, total content of other impurity elements≤0.15%, and the balance is Al.

[0025] The present invention also proposes a preparation method of the special aluminum alloy welding wire for high-speed trains, including smelting, refining, casting, homogenizing, extruding, drawing and surface treatment; wherein, the smelting process includes adding the total weight of the smelting liquid 0.12% refining agent; said surface treatment includes degreasing, polishing and passivation;

[0026] The raw materials of the refining agent include by weight: 20 parts of potassium chloride, 50 parts of sodium chloride, 5 parts of potas...

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PUM

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Abstract

The invention discloses an aluminum alloy welding wire special for a high-speed train and a preparation method thereof. The welding wire comprises, by weight, 5%-6% of Mg, 0.1%-0.18% of Ti, 0.15%-0.28% of Cr, 0.08%-0.15% of Mn, 0.01%-0.05% of La, 0.1%-0.18% of Te, 0.01%-0.05% of Bi, 0.1%-0.2% of Er, 0.05%-0.18% of Yb, 0.2%-0.4% of Zr, 0.1%-0.25% of Ag, 0.5%-1.8% of Sn, 0.5%-2% of Mo, 1%-2.5% of W, 0.5%-1.5% of V, less than or equal to 0.3% of Fe and Si, less than or equal to 0.2% of Zn, less than or equal to 0.05% of the single content of other impurity elements, less than or equal to 0.15% of the total content of the other impurity elements and the balance Al.

Description

technical field [0001] The invention relates to the field of welding wire technology, in particular to a special aluminum alloy welding wire for high-speed trains and a preparation method thereof. Background technique [0002] With the development of welding technology, aluminum and aluminum alloy welded structures have been widely used in civil and military fields, such as various chemical containers, vehicles, ships, aircraft, space probes, rockets, etc. Among them, the welding wire is an important factor affecting the weld metal structure, composition, solid-liquidus temperature, corrosion resistance of the weld, thermal cracking and mechanical properties of the base metal near the seam. The internal quality of aluminum alloy welding wire depends largely on the quality of the original aluminum. In the preparation process of aluminum alloy welding wire, the degassing effect of aluminum alloy melting is not good, which will cause the hydrogen content of aluminum alloy weld...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/28B23K35/40C22C1/06C22C21/08
CPCB23K35/288B23K35/40C22C1/06C22C21/08
Inventor 卢齐元
Owner 安徽飞弧焊业股份有限公司
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