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Spherical quartz sand with core-shell structure and preparation method thereof

A technology of core-shell structure and spherical shape, which is applied to casting molding equipment, molds, cores, etc., can solve the problems of high thermal conductivity of quartz sand, low thermal shock stability, and single structure, and achieve low price and high sphericity , The effect of simple process

Active Publication Date: 2018-03-02
安徽旺旺硅砂科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The thermal conductivity of quartz molding sand is large, and the thermal shock stability of quartz molding sand is good under high temperature conditions (>600°C), but its structure is single. a certain obstacle

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] A spherical quartz molding sand with a core-shell structure and a preparation method thereof. The concrete steps of described preparation method are:

[0036] The first step, according to the mass ratio of silica: silicon carbide: limestone is 100: (10 ~ 12): (6 ~ 8), silica, silicon carbide and limestone are added in the ball mill, ball milled to a particle size of ≤ 100 μm, obtained after ball milling Mix powder.

[0037] In the second step, the mixed powder after ball milling is placed in a muffle furnace for calcination, the calcination temperature is 900-960° C., and the calcination time is 0.5-1 hour to obtain the calcined mixed powder.

[0038] Step 3: adding water accounting for 30-40 wt% of the calcined mixed powder to the calcined mixed powder, and wet grinding in a ball mill until the particle size is ≤60 μm, to obtain a wet-milled mixed slurry.

[0039] In the fourth step, the wet-milled mixed slurry is put into a spray dryer, and dried at 150-200° C. for ...

Embodiment 2

[0044] A spherical quartz molding sand with a core-shell structure and a preparation method thereof. The concrete steps of described preparation method are:

[0045] The first step, according to the mass ratio of silica: silicon carbide: limestone is 100: (11 ~ 13): (6 ~ 8), silica, silicon carbide and limestone are added in the ball mill, ball milled to a particle size of ≤ 100 μm, obtained after ball milling Mix powder.

[0046] In the second step, the mixed powder after ball milling is placed in a muffle furnace for calcination, the calcination temperature is 900-960° C., and the calcination time is 0.5-1 hour to obtain the calcined mixed powder.

[0047] Step 3: adding water accounting for 30-40 wt% of the calcined mixed powder to the calcined mixed powder, and wet grinding in a ball mill until the particle size is ≤60 μm, to obtain a wet-milled mixed slurry.

[0048] In the fourth step, the wet-milled mixed slurry is put into a spray dryer, and dried at 150-200° C. for ...

Embodiment 3

[0053] A spherical quartz molding sand with a core-shell structure and a preparation method thereof. The concrete steps of described preparation method are:

[0054] The first step, according to the mass ratio of silica: silicon carbide: limestone is 100: (12 ~ 14): (7 ~ 9), silica, silicon carbide and limestone are added in the ball mill, ball milled to a particle size of ≤ 100 μm, obtained after ball milling Mix powder.

[0055] In the second step, the mixed powder after ball milling is placed in a muffle furnace for calcination, the calcination temperature is 940-1000° C., and the calcination time is 0.5-1 hour to obtain the calcined mixed powder.

[0056] Step 3: adding water accounting for 30-40 wt% of the calcined mixed powder to the calcined mixed powder, and wet grinding in a ball mill until the particle size is ≤60 μm, to obtain a wet-milled mixed slurry.

[0057] In the fourth step, the wet-milled mixed slurry is put into a spray dryer, and dried at 150-200° C. for...

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Abstract

The invention relates to a spherical quartz molding sand with a core-shell structure and a preparation method thereof. The technical plan is: according to the mass ratio of silica:silicon carbide:limestone is 100:(10~15):(6~9), batching, ball milling to particle size ≤100μm, calcining in muffle furnace at 900~1000℃ 0.5 to 1 hour; then add water accounting for 30 to 40 wt% of the calcined mixed powder to the calcined mixed powder, and wet mill; add the wet milled mixed slurry to a spray dryer and dry for 5 to 8 minutes to obtain Dried mixed powder; then according to the dried mixed powder: diatomaceous earth: the mass ratio of silicon powder is 100: (15 ~ 20): (1 ~ 4) batching, stirring, to obtain the precursor powder; the precursor powder Insulate at 1450-1470°C for 10-12 hours, cool with the furnace, and screen to obtain spherical quartz sand with a core-shell structure. The invention has simple process and low cost; the prepared spherical quartz molding sand with core-shell structure has the characteristics of high refractoriness, high compressive strength and high sphericity.

Description

technical field [0001] The invention belongs to the technical field of quartz molding sand. It specifically relates to a core-shell structure spherical quartz molding sand and a preparation method thereof. Background technique [0002] Molding sand is an important molding material in the casting production process, and its quality determines the yield of castings. Molding sand is generally made of foundry sand, binder and auxiliary additives after mixing (or heat treatment). According to its main chemical composition, it can be divided into clay molding sand, mullite molding sand and quartz molding sand. [0003] Clay molding sand generally uses clay or kaolin as the main raw material, such as "a kind of clay molding sand and its preparation method" (201210186998.X), "a kind of recyclable clay molding sand and its preparation method" (201410711119.X), "a kind of Molding sand for manual molding and its preparation method” (201410711056.8) and “A kind of clay foundry sand an...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C1/00
CPCB22C1/00
Inventor 张寒赵惠忠李静捷范润东江文涛王相辉余俊
Owner 安徽旺旺硅砂科技有限公司