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A kind of anti-high temperature hot corrosion composite coating and preparation method thereof

A composite coating, warm technology, applied in the direction of coating, surface reaction electrolytic coating, metal material coating process, etc., to achieve the effect of prolonging service life, good thermal corrosion resistance and strong controllability

Inactive Publication Date: 2019-04-23
GUANGXI UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the research on the protection of niobium alloys is mainly focused on the high temperature oxidation resistance, and the high temperature hot corrosion resistance is mainly aimed at alloys such as Ni and TiAl, but there are few reports on the high temperature hot corrosion resistance of niobium alloy surface protective coatings.

Method used

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  • A kind of anti-high temperature hot corrosion composite coating and preparation method thereof
  • A kind of anti-high temperature hot corrosion composite coating and preparation method thereof
  • A kind of anti-high temperature hot corrosion composite coating and preparation method thereof

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Experimental program
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Effect test

Embodiment 1

[0029] A method for preparing a high-temperature hot-corrosion resistant composite coating on the surface of a niobium alloy, comprising the following steps:

[0030] 1. Pretreatment: The base material is niobium alloy C103, its chemical composition is: Hf 10.0, Ti 1.30, Zr 0.34, W0.34, Ta 0.30, C 0.005, N 0.014, O 0.013, Nb balance (wt.%) , polished step by step, ultrasonically cleaned with acetone for 10 minutes, and dried;

[0031] 2. Embedding aluminizing treatment: first, the aluminizing agent is prepared according to the following weight percentage: Al 2 o 3 Al powder 87wt%, Al powder 10wt%, NaF powder 3wt%, then use a ball mill to mix, then seal the well-mixed aluminizing agent and substrate together in a ceramic crucible, and finally place it in a vacuum tube furnace and evacuate to 0.15 ×10 -2 Pa, raised to 940°C at a heating rate of 10°C / min, and held for 4 hours, then the furnace was cooled to room temperature to obtain NbAl 3 Aluminized niobium alloy substrate ...

Embodiment 2

[0034] 1. Pretreatment: The base material is niobium alloy C103, its chemical composition is: Hf 10.0, Ti 1.30, Zr 0.34, W0.34, Ta 0.30, C 0.005, N 0.014, O 0.013, Nb balance (wt.%) , polished step by step, ultrasonically cleaned with acetone for 10 minutes, and dried;

[0035] 2. Embedding aluminizing treatment: first, the aluminizing agent is prepared according to the following weight percentage: Al 2 o 3 84wt% Al powder, 12wt% Al powder, 4wt% NaF powder, then use a ball mill to mix evenly, then seal the well-mixed aluminizing agent and substrate together in a ceramic crucible, and finally place it in a vacuum tube furnace and evacuate to 0.75 ×10 -2Pa, raised to 900°C at a heating rate of 10°C / min, and kept at this temperature for 4 hours, then the furnace was cooled to room temperature to obtain NbAl 3 Aluminized niobium alloy substrate for aluminized layer;

[0036] 3. Micro-arc oxidation treatment: double pulse high-voltage power supply is selected as the pressure so...

Embodiment 3

[0038] 1. Pretreatment: The base material is niobium alloy C103, its chemical composition is: Hf 10.0, Ti 1.30, Zr 0.34, W0.34, Ta 0.30, C 0.005, N 0.014, O 0.013, Nb balance (wt.%) , polished step by step, ultrasonically cleaned with acetone for 10 minutes, and dried;

[0039] 2. Embedding aluminizing treatment: First, the aluminizing agent is prepared according to the following weight percentage: Al 2 o 3 Al powder 90wt%, Al powder 8wt%, NaF powder 2wt%, then use a ball mill to mix, then seal the well-mixed aluminizing agent and substrate together in a ceramic crucible, and finally place it in a vacuum tube furnace and evacuate to 3 ×10 -2 Pa, at a heating rate of 10°C / min to a furnace temperature of 940°C for 3 hours, and then the furnace was cooled to room temperature to obtain NbAl 3 Aluminized niobium alloy substrate for aluminized layer;

[0040] 3. Micro-arc oxidation treatment: double pulse high-voltage power supply is selected as the pressure source, the aluminiz...

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Abstract

The invention discloses a high temperature and hot corrosion preventing composite coating and a preparation method thereof. An NbAl3 aluminized layer is prepared on a substrate through embedding aluminizing treatment at first, then, a layer of Al2O3 ceramic film is plated on the NbAl3 aluminized layer through micro-arc oxidation treatment, and a Al2O3 / NbAl3 composite coating is prepared. An aluminizing agent for embedding aluminizing treatment comprises, by weight, 84-90% of Al2O3 powder, 8-12% of Al powder and 2-4% of NaF powder. The formula of an electrolyte solution for micro-arc oxidation treatment comprises 15-25 g / L of sodium metaaluminate, 2-6 g / L of sodium hydroxide, and 2-6 g / L of sodium fluoride. The prepared Al2O3 / NbAl3 composite coating is well combined with the substrate, is continuous and uniform, and has good high temperature and hot corrosion resistance; and moreover, the process is simple, the repeatability is good, and the composite coating can be prepared by a large area.

Description

technical field [0001] The invention belongs to the technical field of high-temperature protective coatings, and relates to a high-temperature thermal corrosion-resistant composite coating and a preparation method thereof. Background technique [0002] High temperature protective coatings are mainly used in the hot end parts of gas turbines in aerospace and modern energy industries. Metal niobium (Nb) has a high melting point (2468°C) and moderate density (8.6g / cm 3 ), high-temperature specific strength, excellent high-temperature mechanical properties and processing properties, niobium alloys are one of the important candidate materials for high-temperature structural materials. However, niobium alloys have poor oxidation resistance, and pure metal Nb undergoes "pest" oxidation at 600°C, which greatly limits the application of niobium alloys. In response to the above problems, a large number of researches on protective coatings on the surface of niobium alloys have been c...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C10/48C25D11/26
CPCC23C10/48C25D11/024C25D11/026C25D11/26
Inventor 李伟洲黄祖江董婉冰蒋智秋童庆陈泉志唐仕光
Owner GUANGXI UNIV