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Vacuum arc ion coating method

A vacuum arc and ion coating technology, applied in vacuum evaporation coating, ion implantation coating, sputtering coating, etc., can solve the problem of poor film adhesion, low wear resistance and corrosion resistance, and uneven film thickness and other problems, to achieve the effect of improving wear resistance and corrosion resistance, no three waste discharge, and good combination

Active Publication Date: 2019-03-01
CHINA HANGFA SOUTH IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The invention provides a vacuum arc ion coating method to solve the technical problems of uneven film thickness, poor bonding force between film layers and low wear and corrosion resistance existing in traditional vacuum ion coating

Method used

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Experimental program
Comparison scheme
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Embodiment 1

[0023] The preferred embodiment of the present invention provides a vacuum arc ion coating method, which is applied to the chrome plating on the surface of the welded components of the inner casing with a complex structure. The structural diagram of the components refers to the attached figure 1 As shown, the A part, B part, C part, D part, E part and F part of the module are coated, and the coating process flow chart refers to the attached figure 2 shown, including the following steps:

[0024] (1) Pretreatment: The welded components of the inner casing are polished with metallographic sandpaper and then cleaned.

[0025] In the welding assembly of the inner casing, after the front sealing balloon, the rear sealing balloon and the inner casing body are welded to form a closed cavity, there are a large number of air film holes on the surface of the front sealing balloon and the rear sealing balloon, and the welding parts have Oxidation color, if the conventional wet sand blo...

Embodiment 2

[0040] This embodiment is roughly the same as Embodiment 1, the difference is that

[0041] In step (2), the inner casing welding assembly is heated to a temperature of 400°C.

[0042] In step (3), ion bombardment is performed by applying a bombardment negative bias to the inner casing welding assembly. The specific steps are: initially apply a bombardment negative bias of 960V to the inner casing welding assembly, and the bombardment time is 3 minutes; reduce the bombardment negative bias To 700V, after starting the arc source of the chromium target, bombard for 3 minutes; continue to reduce the bombarding negative bias voltage to 500V, and bombard for 5 minutes; continue to reduce the bombarding negative bias voltage to 350V, and bombard for 15 minutes.

[0043] In step (4), the negative bias applied to the inner casing welding assembly is reduced to 180V, the working current of the chromium target arc source is adjusted to 90A, and the chrome is plated for 30 minutes; the n...

Embodiment 3

[0048] This embodiment is roughly the same as Embodiment 1, the difference is that

[0049] In step (2), the inner casing welding assembly is heated to a temperature of 200°C.

[0050] In step (3), ion bombardment is carried out by applying a bombardment negative bias to the inner casing welding assembly. The specific steps are: initially apply a bombardment negative bias of 1050V to the inner casing welding assembly, and the bombardment time is 5 minutes; reduce the bombardment negative bias To 900V, after starting the arc source of the chromium target, bombard for 5 minutes; continue to reduce the bombardment negative bias to 700V, and bombard for 10 minutes; continue to reduce the bombardment negative bias to 450V, and bombard for 30 minutes.

[0051] In step (4), the negative bias applied to the inner casing welding assembly is reduced to 250V, the working current of the chromium target arc source is adjusted to 90A, and the chromium plating is performed for 10 minutes; th...

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Abstract

The invention discloses a vacuum arc ion plating method. The vacuum arc ion plating method comprises the following steps that a to-be-plated part is polished with metallographic abrasive paper and then cleaned; the to-be-plated part is installed on a turnplate in a plating chamber, vacuumizing is conducted on the plating chamber, the to-be-plated part is heated, and argon is introduced into the plating chamber after heating is completed; ion bombardment cleaning is conducted on the to-be-plated part; and back bias voltage is applied to the to-be-plated part, chrome plating is conducted while the back bias voltage value is decreased continuously, after the back bias voltage is 80-120 V, the back bias voltage is increased every time the chrome plating is conducted for 60-180 min till the back bias voltage is 350-450 V, and ion bombardment is conducted on the to-be-plated part. According to the vacuum arc ion plating method, no acid solution or alkali solution or salt solution is needed, emission of three wastes is avoided, environment pollution is avoided, and the application range is wide; by setting technological parameters during plating, a film layer is well combined with a part matrix material, and the abrasion resistance and the corrosion resistance of the part are improved; and the film layer is even in thickness, and the binding force between film layers is greatly improved.

Description

technical field [0001] The invention relates to the technical field of vacuum coating, in particular to a vacuum arc ion coating method, which is used for performing vacuum arc ion chrome plating treatment on casing parts with complex structures. Background technique [0002] In order to improve the corrosion resistance and wear resistance of the base material of the part, it is necessary to carry out surface treatment on the part. At present, the most commonly used surface treatment method is electroplating, mainly water plating. However, electroplating technology has disadvantages that cannot be eliminated, namely, the residual harmful substances in the coating of electroplating products and the serious environmental pollution caused by the discharge of a large amount of waste liquid in the electroplating process. Especially in the chromium plating process, the high-priced chromium components remaining on the product surface and the chromium-containing electroplating resi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C14/32C23C14/14C23C14/54
CPCC23C14/14C23C14/325C23C14/54
Inventor 苗小锋汪云程袁雪花张志远
Owner CHINA HANGFA SOUTH IND CO LTD