Prediction method of service life of drilling tool with CFRP(carbon fiber reinforced plastic) and titanium alloy laminated structure

A technology of laminated structure and drilling tool, which is applied in the field of laminated assembly of carbon fiber composite materials and titanium alloys, can solve the problems of not being able to comprehensively reflect the defects of composite materials, cutter surface wear, and no prediction method for drill bit life, achieving high accuracy , Reduce the scrap rate of parts, and the effect of large drilling capacity

Active Publication Date: 2017-05-10
SHENYANG AEROSPACE UNIVERSITY
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Problems solved by technology

These prediction methods have the following deficiencies: (1) The existing prediction methods are only applicable to the drilling conditions of carbon fiber composite materials alone, and no effective drill bit life prediction method has been proposed under the drilling conditions of carbon fiber composite materials and titanium alloy laminated structures
These prediction methods are not suitable for laminated structures because they do not consider the impact of

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  • Prediction method of service life of drilling tool with CFRP(carbon fiber reinforced plastic) and titanium alloy laminated structure
  • Prediction method of service life of drilling tool with CFRP(carbon fiber reinforced plastic) and titanium alloy laminated structure
  • Prediction method of service life of drilling tool with CFRP(carbon fiber reinforced plastic) and titanium alloy laminated structure

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Embodiment Construction

[0037] The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0038] Taking the drilling process of T300 carbon fiber composite material and TC6 titanium alloy laminated structure as an example, the drilling conditions and defect requirements of the laminated structure are as follows:

[0039] (1) Geometric parameters of drill bit structure: diameter is 6mm, helix angle is 25 degrees, outer edge relief angle is 10 degrees, and apex angle is 140 degrees;

[0040] (2) The tool material is K6UF (tungsten carbide);

[0041] (3) Drilling process parameters: cutting speed is 30m / min, feed rate is 0.03mm / r;

[0042] (4) Requirements for drilling defects: After drilling, the composite material is not allowed to have delamination defects, a...

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Abstract

The invention provides a prediction method of service life of a drilling tool with CFRP(carbon fiber reinforced plastic) and titanium alloy laminated structure, and relates to the technical field of carbon fiber composite material and titanium alloy laminated assembling. According to the prediction method, a carbon fiber composite material and titanium alloy laminated structure drilling dynamic real-time cutting force analysis module, a composite material lamination defect analysis module, a composite material tearing defect analysis module, and a drill bit back cutting side attrition value analysis model are built, and the effective service life of the drill bit is predicted and analyzed according to current drill bit structure parameter and drilling process parameter. The prominent problem that service life of the drilling tool with CFRP and titanium alloy laminated structure is not easy to predict accurately so that the low qualification rate and the high part scrap rate are caused due to the fact that effective service life of the tool is exceeded is solved; the composite material drilling defect and the drilling tool back cutting side abrasion are taken into consideration comprehensively, the maximum hole drilling quality of the laminated structure can be predicted effectively, the part scrap rate caused by exceeding of the service life of the tool is reduced, and the highest drilling effect of the tool is achieved.

Description

technical field [0001] The invention relates to the technical field of laminated assembly of carbon fiber composite material and titanium alloy, in particular to a method for predicting the service life of a drilling tool with a laminated structure of CFRP and titanium alloy. Background technique [0002] Carbon fiber composite material (CFRP) has a series of advantages such as low density, high strength, high specific strength, and good vibration absorption, and has been widely used in aerospace, automobile, missile and other fields. For example, 90% of the fuselage surface of the Boeing 787 is made of carbon fiber composite materials. my country's new aviation aircraft is also gradually increasing the proportion of carbon fiber composite materials used. The application ratio of aviation aircraft composite materials and titanium alloys has become an important indicator to measure its advanced nature. one. [0003] With the widespread use of carbon fiber composite materials ...

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Application Information

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IPC IPC(8): G06F17/50
CPCG06F30/20G06F2111/04G06F2119/04
Inventor 郑耀辉朱虎邵晨峰王奔王明海李晓鹏马书娟
Owner SHENYANG AEROSPACE UNIVERSITY
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