High-strength aluminum-clad steel wire and production method thereof

An aluminum-clad steel wire, high-strength technology, applied in the direction of rod/rod/wire/strip conductor, auxiliary non-insulated conductor, cable/conductor manufacturing, etc. The problem of high production cost, to achieve the effect of high production efficiency, enhanced corrosion resistance, and low manufacturing cost

Inactive Publication Date: 2017-05-10
ANHUI TIANYUAN CABLE
View PDF7 Cites 11 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the overhead lines of power transmission in various countries in the world basically use aluminum-clad steel-cored aluminum stranded wires. In order to increase the output capacity, the continuous use temperature of the lines is increased from 70 degrees to 140 degrees, and the current carrying capacity of the lines can be doubled. The creep of the lower aluminum-clad steel wire is large, the sag is increased, and the air gap distance between the line and the ground and crossing is reduced, which affects the safety of the power grid; and the aluminum-clad steel wire in the prior art usually adopts a continuous extrusion coating machine, The aluminum rod is formed into a semi-molten state in the mold cavity, so that it passes through both sides of the steel wire at the same time. Under the action of extrusion force and traction force, it is combined with the steel wire and extruded out of the die hole together to form a steel wire covered with an aluminum layer. Then through 8 to 10 steps of drawing, the finished aluminum-clad steel wire is obtained
This method has high production cost and low efficiency, and when the aluminum layer is extruded and coated, it is easy to form a seam at the confluence of the two strands, causing the finished product to have the defect of cracking of the aluminum layer after bending or drawing

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High-strength aluminum-clad steel wire and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A high-strength aluminum-clad steel wire, comprising a steel core 1 and an aluminum layer 2 coated on the outer surface of the steel core 1, two opposite sides of the aluminum layer are welded and connected, and a weld 3 is formed at the weld;

[0022] The steel core 1 is prepared by the following method:

[0023] (1) Vacuum smelting is carried out with alloy steel as the blank, and the components in the alloy steel are calculated by mass percentage: carbon 0.65%, silicon 0.2%, manganese 0.3%, chromium 1.3%, nickel 1.4%, molybdenum 0.5%, Rare earth element 0.04%, the rest is Fe;

[0024] (2) Heating the semi-finished steel wire finished rolling to the required size, the heating temperature is 850°C;

[0025] (3) Pass the steel wire semi-finished product through a heat treatment furnace for lead bath quenching treatment. The heat treatment line temperature is 900°C, the lead bath temperature is about 550°C, and the time in the furnace is 200S; The surface oxide skin is...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
strengthaaaaaaaaaa
strengthaaaaaaaaaa
Login to view more

Abstract

The invention discloses a high-strength aluminum-clad steel wire and a production method thereof. The high-strength aluminum-clad steel wire comprises a steel core and an aluminum layer clad on the outer surface of the steel core; two opposite edges of the aluminum layer are welded and connected, and a welding line is formed at the welding point; and the steel core comprises the following components in percentages by weight: 0.58% to 0.78% of carbon, 0.1% to 0.3% of silicon, 0.2% to 0.4% of manganese, 1.2% to 1.5% of chromium, 1.2% to 1.5% of nickel, 0.4% to 0.6% of molybdenum, 0.03% to 0.05% of rare earth elements and the balance of Fe. The high-strength aluminum-clad steel wire disclosed by the invention has the performances of high conductivity, high heat resistance and low creep deformation.

Description

technical field [0001] The invention relates to the technical field of wire and cable conductors, in particular to a high-strength aluminum-clad steel wire and a production method thereof. Background technique [0002] Aluminum-clad steel wire is a bimetallic wire composed of a round steel wire that is uniformly and continuously tightly coated with a layer of pure aluminum. It has the characteristics of high strength, heat resistance, corrosion resistance, large capacity, and low loss. Therefore, It has irreplaceable advantages in long-distance power transmission. At present, the overhead lines of power transmission in various countries in the world basically use aluminum-clad steel-cored aluminum stranded wires. In order to increase the output capacity, the continuous use temperature of the lines is increased from 70 degrees to 140 degrees, and the current carrying capacity of the lines can be doubled. The creep of the lower aluminum-clad steel wire is large, the sag is in...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): H01B5/02H01B5/00H01B13/00C22C38/02C22C38/04C22C38/44C21D1/18C21D1/28C21D8/06
CPCH01B5/02C21D1/18C21D1/28C21D8/065C22C38/005C22C38/02C22C38/04C22C38/44H01B5/002H01B13/00
Inventor 黄显武徐华芳王江海杨玉双蒋艳金德胜朱李红王焰芳
Owner ANHUI TIANYUAN CABLE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products