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Micromixer for fluid materials

A fluid material, micro-mixing technology, applied in mixers, chemical instruments and methods, chemical/physical processes, etc., can solve the problems of difficulty in manufacturing large-scale micro-mixing equipment and high equipment production costs, saving raw materials and reducing equipment bulk density. , the effect of high mixing efficiency

Inactive Publication Date: 2017-05-24
佛山中科产业技术研究院
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Traditional micro-mixing equipment requires the use of laser engraving, electrical discharge machining, and electrochemical etching. Therefore, the production cost of the equipment is high, and it is difficult to manufacture large-scale micro-mixing equipment. It is often only used in small mixing and reaction systems such as pharmaceuticals and fine chemicals.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment 1

[0035] A micro-hybrid device based on a planar multi-channel ceramic element with a structure such as figure 2 shown.

[0036] Wherein, the flat multi-channel ceramic element is a porous alumina material. The manufacturing steps of the ceramic element are as follows:

[0037] 1. Mix 4 kg of alumina powder with a median particle size of 20 μm and 0.2 kg of firing aids evenly;

[0038] 2. Add 300 g of methyl cellulose, 150 g of glycerin, 15 g of oleic acid, 150 g of vacuum mineral oil and 900 g of water, and through the steps of mixing, mud refining, aging, etc., to obtain plastic mud;

[0039] 3. Use an extruder to extrude the mud into a flat multi-channel green body;

[0040] 4. The green body is dried by microwave radiation;

[0041]5. The dried green body is heated up to 400°C at a speed of 2°C / min and kept for 1 hour, and then heated to 1400°C at a speed of 2°C / min for 2 hours, and then cooled with the furnace.

[0042] After the fired ceramic product is cut, it is ob...

specific Embodiment 2

[0047] A micro-mixing device based on a flat multi-channel ceramic element, the basic structure of which is similar to the specific example 1, except that the micro-mixing device includes 10 ceramic elements 2 arranged in parallel. By increasing the number of ceramic elements 2, the material handling capacity of the micro-mixing device can be conveniently increased.

specific Embodiment 3

[0049] A micro-hybrid device based on a cylindrical multi-channel ceramic element, the basic structure of which is image 3 shown.

[0050] Wherein, the cylindrical multi-channel ceramic element is a porous silicon carbide material. The manufacturing steps of the ceramic element are as follows:

[0051] 1. Mix 4.5 kg of black silicon carbide powder with a median particle size of 12 μm, 0.3 kg of kaolin with a median particle size of 0.5 μm, and 0.2 kg of alumina powder with a median particle size of 0.5 μm;

[0052] 2. Add 300 g of hydroxypropyl methylcellulose, 120 g of glycerin, 15 g of oleic acid, 120 g of vacuum mineral oil and 850 g of water, and through the steps of mixing, mud refining, aging, etc., to obtain plastic mud;

[0053] 3. Use an extruder to extrude the mud into a circular multi-channel green body;

[0054] 4. After drying the green body at room temperature for 24 hours, put it in an oven at 80°C for 8 hours;

[0055] 5. The dried green body is heated up ...

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PUM

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Abstract

The invention discloses a micromixer for fluid materials. The micromixer comprises the main components of a multichannel thin-walled micropore ceramic element, a container housing, a sealing part and the like. Two fluid materials flow inside from internal channels and an external space of the multichannel thin-walled micropore ceramic element, wherein one material enters a space of the other material through a ceramic thin wall and is mixed with the other material. The multichannel thin-walled micropore ceramic element can be produced through a low-cost process, the size and shape ranges of the micropore ceramic element are wide, a micro-device or a large device can be conveniently fabricated, the requirements of different process scales are met, and the micromixer can be applied to multiple industries of chemical engineering, pharmacy, foods, environmental protection and the like.

Description

technical field [0001] The invention relates to the fields of inorganic non-metallic materials, chemical industry, pharmacy, food and environmental protection, and in particular to the manufacture of a micro-mixing device and its application in a fluid mixing process. Background technique [0002] The microchemical process is also recognized as one of the new important fields in the development of chemical engineering, and microchemical devices have gradually become its important members, such as micromixers, microreactors, microchemical analysis instruments, microheat exchangers, microextractors, etc. Devices, micro pumps, micro valves, etc. Some research results of existing miniature chemical devices show that the reaction conversion rate and selectivity are significantly improved under micro-scale conditions, the heat transfer coefficient is greatly improved compared with traditional equipment, and the interphase mass transfer efficiency is also greatly improved compared ...

Claims

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Application Information

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IPC IPC(8): B01F13/00
CPCB01F33/3034
Inventor 席红安邵俊轩
Owner 佛山中科产业技术研究院
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