Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

High-performanceradialorientation rare-earth permanent magnetic tube and thermal-deformationforming method thereof

A rare earth permanent magnet, high-performance technology, applied in the direction of permanent magnets, magnetic materials, magnetic objects, etc., can solve the problems of short rheological process, limited magnetic properties of magnets, uneven structure and properties of magnetic rings, etc., and achieve uniform structure and magnetic properties. Improve performance, reduce plastic deformation resistance, and avoid the effects of micro-cracks at the front end

Active Publication Date: 2017-06-23
CENT IRON & STEEL RES INST
View PDF6 Cites 10 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the use of a vertical extrusion machine, limited by the height of the production space, the stroke of the hydraulic press is limited, and the length of the permanent magnet rings produced by the above method does not exceed 35mm, and due to the short rheological process, the tissue properties of different parts of the magnetic rings are very uneven. , especially the performance of both ends of the magnetic ring is very poor and needs to be cut off, which makes the production efficiency of the magnetic ring extremely low, resulting in an unnecessary increase in production costs, and it is difficult to achieve large-scale production
Japanese patent JPH01248504A has obtained anisotropic permanent magnet tube by two-step hot isostatic pressing method, but the hot isostatic pressing process needs to put alloy powder into a thin-walled forming sheath that is vacuumed, and apply anisotropic permanent magnet tube to the product at high temperature. Equal pressure, using high temperature and high pressure to sinter and densify the powder, the process is very complicated, and the magnet preparation process is very long; and the two-step hot pressing needs to be completed in different hot isostatic pressing equipment, resulting in unnecessary increase in cost; In addition, In the thermo-rheological process, only 10 μm thick anti-oxidation coating is used to cover the magnet to avoid oxidation, which puts extremely high requirements on the coating, and its preparation process is quite strict. In actual operation, the coating undergoes plastic deformation with the rheology of the magnet. The peeling with the magnet often occurs, and the anti-oxidation effect is limited, which limits the magnetic performance of the magnet; finally, the high-temperature diffusion of the coating atoms into the magnet alloy will affect the formation of the 2:14:1 alloy phase, and subsequent processing of the inner and outer surfaces is required

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High-performanceradialorientation rare-earth permanent magnetic tube and thermal-deformationforming method thereof
  • High-performanceradialorientation rare-earth permanent magnetic tube and thermal-deformationforming method thereof
  • High-performanceradialorientation rare-earth permanent magnetic tube and thermal-deformationforming method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] A high-performance radially oriented rare earth permanent magnet tube, the production steps of which include:

[0044] Put the component mass ratio as Nd 27.94 Fe 65.78 co 3.97 Ga 0.48 B 0.95 Al 0.28 Cu 0.06 The quick-quenched belt is crushed to make isotropic alloy powder, and the magnetic powder with a particle size of 200-300 μm is screened out for future use.

[0045] MoS 2 Soluble in acetone solution, adjust to a suitable concentration, spray on the inner wall of the extrusion cavity with an inner diameter of 40mm, the gasket, the end face and side of the pressure rod and other parts that may be in contact with the magnetic powder, repeat spraying twice after drying, and dry.

[0046] Weigh 700g from the screened magnetic powder, put it into a lubricated mold, cold press and compact, and evacuate until the vacuum degree is higher than 10 -3 Pa, start the extrusion induction coil (4) to heat to 550°C, the hot extrusion ejector rod (1) moves to the right unde...

Embodiment 2

[0051] A high-performance radially oriented rare earth permanent magnet tube, the production steps of which include:

[0052] The component mass ratio is (Nd 0.8 PR 0.2 ) 28.5 Fe 66.16 co 4 Ga 0.42 B 0.92 The quick-quenched belt is crushed to make isotropic alloy powder, and the magnetic powder with a particle size of 200-450 μm is screened out for future use.

[0053] MoS 2 Soluble in acetone solution, adjust to a suitable concentration, spray on the inner wall of the extrusion cavity with an inner diameter of 40mm, the gasket, the end face and side of the pressure rod and other parts that may be in contact with the magnetic powder, repeat spraying twice after drying, and dry.

[0054] Weigh 1650g from the screened magnetic powder, put it into a lubricated mold, cold press and compact, and evacuate until the vacuum degree is higher than 10 -3 Pa, start the extrusion induction coil (4) to heat to 500°C, and heat press between the hot extrusion rods (1) and (7) to form ...

Embodiment 3

[0059] A high-performance radially oriented rare earth permanent magnet tube, the production steps of which include:

[0060] The component mass ratio is (Nd 0.98 Dy 0.02 ) 28 Fe 67.19 co 3.58 Ga 0.38 B 0.95 The quick-quenched belt is crushed to make isotropic alloy powder, and the magnetic powder with a particle size of 200-450 μm is screened out for future use.

[0061] MoS 2 Soluble in acetone solution, adjust to an appropriate concentration, spray on the parts that may be in contact with the magnetic powder, such as the inner wall of the mold, the gasket, the cross section and the side of the pressure rod, etc. After drying, repeat the spraying twice and dry.

[0062] Weigh 6500g from the screened magnetic powder, put it into a mold with a lubricated extrusion cavity with an inner diameter of 70mm, cold press and compact, and evacuate until the vacuum degree is higher than 10 -3 Pa, start the billet induction heating coil (4) to heat to 600°C, pressure 450MPa, and ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
lengthaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a high-performanceradialorientation rare-earth permanent magnetic tube and a thermal-deformationforming method thereof, and belongs to the technical field of rare-earth permanent magnetic seamless tube manufacture. A raw-material component of the permanent magnetic tube is RE-(Fe,Co)-B, wherein RE is or one or more ofyttrium or lanthanide elements which are represented by Nd, and one or more other transition metal elements can be added at the same time; a horizontal loading horizontal-type rotation double-motion extrusion device of which a connecting angle alpha is greater than or equal to zero degree and smaller than or equal to 90 degrees is adopted, firstly, hot pressing is conducted on rapid-quenching magnetic powder to form a full-densityisotropousmagnet, then, horizontal positive shuntextrusion is conducted on the full-densityisotropousmagnet to form the radialorientation permanent magnetic tube, the tube length is greater than 50 mm, and the tube diameter is adjustable in a range of 0-150 mm.The horizontal extrusion technology overcomes the spatial height limit of a vertical device, the long-range rheological property improves the magnetism and microstructure uniformity of the permanent magnetic tube, the permanent magnetic tube of which the length, diameter and wall thickness can be freely adjusted in a large size range can be prepared, which is beneficial for the batch production of the radialorientation rare-earth permanent magnetic tube. Through conducting saw cutting on the permanent magnetic tube, nanometer rare-earth permanent rings, magnetic tiles and ceramic chips can be obtained.

Description

technical field [0001] The invention belongs to the technical field of rare earth permanent magnet seamless tube manufacturing, in particular to a high-performance radially oriented rare earth permanent magnet tube and a thermal deformation forming method thereof. Background technique [0002] Radially oriented rare earth permanent magnet rings have important applications in aerospace, electronic and electrical engineering, information technology and other fields of high coercivity, high remanence and high temperature coefficient applications. At present, the preparation methods of permanent magnet ring mainly include tile-shaped magnet splicing method, isotropic magnetic powder bonding method, radial orientation powder metallurgy sintering method and back hot extrusion method. But splicing the permanent magnet ring, the magnetic pole fluctuates greatly, the power factor is low, and the efficiency is not high; the magnetic performance of the bonded magnetic ring is low, and ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): H01F1/057H01F41/02H01F7/02B22F3/02B22F3/14
CPCB22F3/02B22F3/14B22F2003/145H01F1/0576H01F7/02H01F41/0253H01F41/0266
Inventor 朱明刚姜瑞姣李卫郑立允艾磊
Owner CENT IRON & STEEL RES INST
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products