Low-temperature superhigh-toughness wear-resistant copper alloy and preparing method thereof
A technology of wear-resistant copper and copper alloy, which is applied in the fields of wear-resistant copper alloy and its preparation, low-temperature ultra-high toughness wear-resistant copper alloy and its preparation, and can solve problems such as poor impact toughness, increased material brittleness, and reduced impact energy. Achieve stable wear resistance, improve wear resistance, and improve the effect of comprehensive mechanical properties
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[0020] The preparation method of the low-temperature ultra-high toughness wear-resistant copper alloy of the present invention, its specific process steps include:
[0021] (1) Billet melting and casting: use pure copper, pure nickel, pure manganese, pure zinc, pure titanium, pure iron, pure chromium and other metals with a purity greater than 99.9% as raw materials, and carry out smelting in an intermediate frequency induction melting furnace according to the alloy composition. After heat preservation, pour into a Φ200mm copper ingot at a temperature of 1180-1250°C;
[0022] (2) Hot extrusion process: after the copper ingot is peeled, it is hot-extruded at a temperature of 600-700°C, and extruded into a copper rod of Φ50mm;
[0023] (3) Hot forging process: the extruded copper alloy bar is forged and deformed at 500-700 ° C, first forged in one direction, and the pass reduction is 20-30%; then the billet is turned 90 ° , and then perform the same forging as before. Accordin...
Embodiment 1
[0025] Its production process is as follows: ingredients - casting - hot extrusion - hot forging - finished product
[0026] The specific process is as follows: smelting in an intermediate frequency induction melting furnace, the ingredients are distributed as shown in Table 1, and the smelting temperature is 1180°C. Before smelting, copper, nickel, manganese, zinc, titanium, iron and chromium are made into alloy materials. During smelting, the alloy material is added at one time, and cast into a Φ200mm ingot after standing still and removing slag. After the ingot is peeled, it is hot-extruded at a temperature of 600°C and extruded into a Φ50mm copper rod. Then, hot forging the copper alloy bar at 500°C for 4 times, turning the billet 90° after each forging, with a reduction of 20% per pass and a total reduction of 80%, and finally air-cooled to room temperature, Made into a finished product. The mechanical properties of the prepared finished product at a low temperature of...
Embodiment 2
[0028] Its production process is as follows: ingredients - casting - hot extrusion - hot forging - finished product
[0029] The specific process is as follows: smelting in an intermediate frequency induction melting furnace, the ingredients are distributed as shown in Table 1, and the smelting temperature is 1200°C. Before smelting, copper, nickel, manganese, zinc, titanium, iron and chromium are made into alloy materials. During smelting, the alloy material is added at one time, and cast into a Φ200mm ingot after standing still and removing slag. After the ingot is peeled, it is hot-extruded at a temperature of 700°C and extruded into a Φ50mm copper rod. Then, hot forging the copper alloy bar at 700°C for 3 times, turning the billet 90° after each forging, the pass reduction is 30%, the total reduction is 90%, and finally air-cooled to room temperature, Made into a finished product. The mechanical properties of the prepared finished product at a low temperature of -196°C ...
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