Novel and intelligent dedicated equipment of thermal spraying wear-resistant workpiece

A special equipment and thermal spraying technology, applied in the direction of spraying devices, liquid spraying devices, etc., can solve the problems of inaccurate control of coating thickness, environmental pollution of manual operation, and wear resistance of workpieces, and achieve shortened debugging time and accurate trajectory , Improve the effect of uniformity

Inactive Publication Date: 2017-09-08
烟台市三立工业有限公司
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The main purpose of this invention is to overcome the problems of high energy consumption, high work intensity, frequent maintenance, and solve the problems of workpieces not being wear-resistant and manual operation environment pollution, and design a new type of special equipment for intelligent thermal spraying wear-resistant workpieces, install and debug Finally, there is no need for manual operation. The thickness of the coating is not accurate, and there is no need to manually move it around. The labor intensity is high. Once a pneumatic clamping can be performed by an intelligent robot in accordance with the instructions of the computer, the spray gun can be coated, which greatly improves the work efficiency and reduces the cost. power consumption and consumables

Method used

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  • Novel and intelligent dedicated equipment of thermal spraying wear-resistant workpiece
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  • Novel and intelligent dedicated equipment of thermal spraying wear-resistant workpiece

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Embodiment Construction

[0019] In order to better understand and implement, the present invention will be further described below in conjunction with the accompanying drawings: the special equipment for novel intelligent thermal spraying wear-resistant workpieces includes intelligent six-axis robot 1 and PLC automatic control system, and the left front of intelligent six-axis robot 1 is set There is a turntable fixture tooling 3, a turntable fixture tooling 5 is installed in the front right, a preheating crawler transmission device 6 is installed on the left side of the turntable fixture tooling 3, a cooling crawler belt transmission device 9 is installed on the right side of the turntable fixture tooling 5, and a turntable fixture tooling 3 Pneumatic clamp 4 is provided on the top, pneumatic clamp 11 is provided on the turntable fixture tooling 5, spray gun 2 is provided on the intelligent six-axis robot 1, alloy powder storage barrel 7 is provided under the intelligent six-axis robot 1, the alloy pow...

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Abstract

The invention provides novel and intelligent dedicated equipment of a thermal spraying wear-resistant workpiece. The novel and intelligent dedicated equipment comprises an intelligent six-shaft robot and a PLC automatic control system, wherein a rotary table clamp tool is arranged at the front-left part of the intelligent six-shaft robot; a rotary bed clamp tool is arranged at the front-right part of the intelligent six-shaft robot; a preheating caterpillar track transmission device is arranged on the left side of the rotary table clamp tool; a cooling caterpillar track transmission device is arranged on the right side of the rotary bed clamp tool; a pneumatic clamp is arranged on the rotary table clamp tool; another pneumatic clamp is arranged on the rotary bed clamp tool; a spray gun is arranged on the intelligent six-shaft robot; and an alloy powder storage barrel is arranged below the intelligent six-shaft robot and is connected with a high-pressure gas storage tank. Compared with manual operation, the coating thickness is precisely calculated and easy to control, consumption of alloy powder is small and the cost is reduced; and the intelligent six-shaft robot is adopted for operation, a high-grade servo control system is adopted to control operation at the best speed, so that the working time is shortened, and the cost is reduced.

Description

technical field [0001] The invention belongs to the technical field of automation equipment, and in particular relates to a new type of special equipment for intelligent thermal spraying wear-resistant workpieces. Background technique [0002] In the daily production of powder coatings, the metal materials used often react with the materials in the use environment to suffer from wear resistance and corrosion, and the mechanical equipment parts used are often affected by high speed, shear, impact and other forces Effects or aging affect its service life, and in the environment of powder coating production, powder making equipment is required to be able to adapt to complex working environments with high parameters (high pressure, high speed, high temperature, automation) and special performance (corrosion resistance, resistance wear, etc.) to maintain stable work for a long time, therefore, it is necessary to protect and strengthen the surface of the equipment parts to solve t...

Claims

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Application Information

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IPC IPC(8): B05B7/20B05B13/02B05B13/04B05B13/06B05B15/10
CPCB05B7/20B05B13/0221B05B13/0228B05B13/0431B05B13/0627B05B13/0645
Inventor 宋修贵宋书昆宫森
Owner 烟台市三立工业有限公司
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