Fabric core anti-flaming conveyer belt with high abrasion resistance and manufacturing method thereof

A conveyor belt, high wear-resistant technology, applied in the field of conveyor belts, can solve the problems of low physical and mechanical properties of the covering layer, poor wear resistance, short service life, etc., to achieve excellent wear resistance, long service life and high production efficiency high effect

Inactive Publication Date: 2017-10-24
ANHUI ZHONGYI RUBBER BELTS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing products need to use a large amount of flame retardants in the manufacturing process, so the physical and mechanical properties of the covering layer are relatively low, especially the wear resistance is particularly poor, so the

Method used

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  • Fabric core anti-flaming conveyer belt with high abrasion resistance and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment l

[0025] The cover layer thickness of the high wear-resistant fabric whole core flame-retardant conveyor belt provided by the present embodiment is 3-5mm, and the composition by weight is: 30 parts of PVC, 40 parts of PNBR, 30 parts of TPU, 3 parts of zinc oxide, stearic acid 1.5 parts, 2 parts of paraffin oil, 1 part of sulfur, 1 part of accelerator M, 0.5 parts of accelerator DM, 1 part of anti-aging agent A, 0.5 parts of anti-aging agent D, 10 parts of conductive carbon black, 15 parts of nano-silica, aramid 8 parts of pulp, 15 parts of DOP, 10 parts of TCP, 5 parts of TCEP, 10 parts of aluminum hydroxide, 6 parts of antimony trioxide, 1 part of lead stearate, 4 parts of dibasic lead titanate, silane coupling agent A-150 1.5 parts, antistatic agent P 4 parts.

[0026] The manufacturing method of the highly wear-resistant fabric whole-core flame-retardant conveyor belt provided in this embodiment comprises the following steps:

[0027] (1) Preparation of cover layer rubber: ...

Embodiment 2

[0042]The cover layer thickness of the high wear-resistant fabric whole core flame-retardant conveyor belt provided by the present embodiment is 3-5mm, and the composition by weight is: 35 parts of PVC, 30 parts of PNBR, 35 parts of TPU, 3 parts of zinc oxide, stearic acid 1.5 parts, 2 parts of paraffin oil, 1 part of sulfur, 1 part of accelerator CZ, 0.5 parts of accelerator TDTM, 1 part of anti-aging agent RD, 1 part of anti-aging agent 2246-S, 12 parts of conductive carbon black, 12 parts of nano-silica, aromatic 9 parts of rayon pulp, 15 parts of DOS, 10 parts of TCEP, 5 parts of TDCPP, 5 parts of melamine cyanurate, 10 parts of decabromodiphenyl ether, 1 part of lead stearate, 4 parts of dibasic lead titanate, Silane coupling agent A-151 1.5 parts, antistatic agent TM 5 parts.

[0043] The manufacturing method of the highly wear-resistant fabric whole-core flame-retardant conveyor belt provided in this embodiment comprises the following steps:

[0044] (1) Preparation of...

Embodiment 3

[0059] The cover layer thickness of the high wear-resistant fabric whole core flame-retardant conveyor belt provided by the present embodiment is 3-5mm, and the composition by weight is: 40 parts of PVC, 35 parts of PNBR, 25 parts of TPU, 3 parts of zinc oxide, stearin 1.5 parts of acid, 2 parts of paraffin oil, 1 part of sulfur, 1 part of accelerator CED, 0.5 parts of accelerator TDTM, 1 part of anti-aging agent RD, 0.5 parts of anti-aging agent 4010NA, 15 parts of conductive carbon black, 10 parts of nano-silica, aromatic 10 parts of rayon pulp, 15 parts of DOA, 10 parts of TDCPP, 5 parts of CDP, 10 parts of magnesium hydroxide, 10 parts of zinc borate, 1 part of lead stearate, 4 parts of dibasic lead titanate, silane coupling agent A -171 1.5 parts, antistatic agent SA 6 parts.

[0060] The manufacturing method of the highly wear-resistant fabric whole-core flame-retardant conveyor belt provided in this embodiment comprises the following steps:

[0061] (1) Preparation of ...

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PUM

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Abstract

The invention discloses a fabric core anti-flaming conveyer belt with high abrasion resistance and a manufacturing method thereof. The fabric core anti-flaming conveyer belt is characterized in that a coating layer of the conveyer belt contains the following components in parts by weight: 30-40 parts of polyvinyl chloride, 30-40 parts of nitrile rubber powder, 25-35 parts of thermoplastic polyurethane elastomer, 3 parts of zinc oxide, 1.5 parts of stearic acid, 2 parts of paraffin oil, 1-1.5 parts of sulfur, 1-2 parts of accelerator, 1-2 parts of anti-aging agent, 10-15 parts of conductive carbon black, 10-15 parts of nanometer white carbon black, 8-10 parts of aramid fiber pulp, 10-20 parts of plasticizer, 10-20 parts of anti-flaming plasticizer, 10-20 parts of fire retardant, 1 part of lead stearate, 4 parts of lead dibasic titanate, 1-2 parts of silane coupling agent and 4-6 parts of antistatic agent. The conveyer belt disclosed by the invention has abrasion resistance and long service life; an extruder is adopted for veneering and forming and a dynamic vulcanization technology is adopted for producing; the technology is simple; the energy consumption is less; the production efficiency is high.

Description

technical field [0001] The invention relates to the technical field of conveyor belts, in particular to a high-resistant abrasive fabric integral core flame-retardant conveyor belt and a manufacturing method thereof. Background technique [0002] The fabric whole core flame-retardant conveyor belt is the main tool for coal mine transportation. Because of its good flame-retardant performance, safe use and low manufacturing cost, it is used in a huge amount. However, the existing products need to use a large amount of flame retardants in the manufacturing process, so the physical and mechanical properties of the covering layer are relatively low, especially the wear resistance is particularly poor, so the wear speed is very fast. The fabric core resistance of the prior art The covering layer of the fuel conveyor belt is very thin, generally below 3mm. Once the covering layer is worn out, the conveyor belt will be scrapped, so the service life is short. Contents of the invent...

Claims

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Application Information

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IPC IPC(8): C08L27/06C08L9/02C08L75/04C08L91/06C08L77/10C08K13/06C08K9/06C08K3/22C08K5/09C08K3/04C08K3/36C08K5/098B32B27/30B32B27/18B32B27/22B32B25/10B32B27/40B32B33/00B65G15/38
CPCB32B25/10B32B27/18B32B27/22B32B27/304B32B27/40B32B33/00B32B2307/3065B32B2307/554B32B2433/02B65G15/38C08K2201/011C08L9/02C08L27/06C08L75/04C08L2201/02C08L2205/035C08L91/06C08L77/10C08K13/06C08K9/06C08K3/2279C08K5/09C08K3/04C08K3/36C08K5/098
Inventor 宋长江袁陆海魏雪梅宋鑫吕继明王从开周震宇李朝红
Owner ANHUI ZHONGYI RUBBER BELTS
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