The invention discloses a high-sensitivity
mass-block-free piezoelectric acceleration sensor design which is suitable for weak vibration
signal detection in the fields of
industrial equipment monitoring,
aerospace,
consumer electronics and the like. Aiming at the problems of high cost,
large size and limited bandwidth caused by
mass block design and mechanical rigidity adjustment of a traditional piezoelectric acceleration sensor, a
single lead zirconate titanate piezoelectric
ceramic (PZT) sheet is adopted as a sensitive element, and collaborative improvement of sensitivity and bandwidth is realized through innovative structural design. The core structure of the sensor comprises an early warning bolt, a
gasket, an upper insulating sheet, a lower insulating sheet, a piezoelectric sensitive element and a base. The early warning bolt exerts high pre-tightening force through a shell threaded hole, provides rigid contact downward pressure and ensures the rigidity of the whole structure. The
gasket and the upper and lower insulating sheets form complete equal-surface contact, the contact area of the piezoelectric
ceramic is maximized, and a traditional
mass block is replaced; the insulation sheet is provided with a
welding groove and a wiring groove, flatness deviation caused by
welding spots is avoided, and charge transmission stability is guaranteed. According to the design, a mass block is omitted, the structure is simplified, the preparation cost is reduced, and meanwhile the size
miniaturization of the sensor is achieved through the synergistic effect of high pre-tightening force and a low-rigidity structure. Tests show that the sensitivity of the sensor reaches 192.3 pC / g, the use frequency range covers 10-3000Hz (recommended 10-700Hz), and the sensor has the characteristics of high sensitivity and wide bandwidth, and is suitable for the high-end fields of ultra-precision measurement,
extreme environment monitoring and the like.