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Method for preparing zinc phosphate-based composite antirust pigments by pin-pin nano ball mill

A nano-ball mill and anti-rust pigment technology, which is applied in anti-corrosion coatings, dyed low-molecular organic compound treatment, fibrous fillers, etc., can solve the problems of high corrosion of equipment, wide particle size dispersion range, and difficulty in large-scale production. Achieve the effect of high grinding efficiency and fineness of grinding materials

Active Publication Date: 2019-08-16
RES INST OF ZHEJIANG UNIV TAIZHOU
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

First of all, the ultrasonic-assisted method for preparing nanomaterials generates a lot of heat, requires high equipment, and is difficult to achieve large-scale production. After the ultrasonic is finished, the particles are easy to agglomerate, and the particle size dispersion range is wide; secondly, the three-stage series grinding reaction method prepares nanomaterials. Zinc phosphate, complex equipment, large investment, and the reaction raw material phosphoric acid is a strong acid, which is highly corrosive to the equipment, and the particle size of the prepared zinc phosphate is mainly around several hundred nanometers
In addition, the zinc phosphate / BTA composite antirust pigments disclosed above are all prepared by in-situ compounding BTA during the synthesis of zinc phosphate salts, but BAT will cause crystal defects in the zinc phosphate series antirust pigments, and the prepared composite The particle size of anti-rust pigments is still relatively large (about 10 μm), and the activity of zinc phosphate salts is still low

Method used

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  • Method for preparing zinc phosphate-based composite antirust pigments by pin-pin nano ball mill
  • Method for preparing zinc phosphate-based composite antirust pigments by pin-pin nano ball mill

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preparation example Construction

[0034] The preparation of the zinc phosphate composite antirust pigment of the present invention uses a pin-type nano ball mill as a grinding device; the ball mill has ZrO 2 Ceramic liner and dispersing blades use ZrO with a diameter of 0.1-2mm 2 Ceramic grinding media, and equipped with chiller, batching bucket and diaphragm pump as auxiliary devices.

[0035] The method includes the following steps:

[0036] (1) Take deionized water, inorganic zinc phosphate antirust pigments, organic antirust pigments and dispersing aids at a weight ratio of 5-1:1:0.01-0.2:0.005-0.05, add them to the batching tank, and stir evenly;

[0037] (2) Start the cooling circulating water system, keep the circulating cooling water temperature at 5-20°C; start the diaphragm pump, inject the mixed slurry in the batching tank into the inner cavity of the ball mill, and the injection rate of the mixed slurry is 1-10L / min; start the ball mill for circular grinding, the grinding time is 60-180min;

[...

Embodiment 1

[0045] An organic-inorganic composite nano-zinc phosphate antirust pigment, the preparation method of which is:

[0046] (1) Add deionized water, zinc phosphate (5 μm), benzotriazole (BTA, 5 μm) and dispersant (BYK190) into the batching tank of the ball mill. Wherein, the weight ratio of water to zinc phosphate is 5.0:1.0, the weight ratio of dispersant to zinc phosphate is 0.005:1.0, and the weight ratio of BTA to zinc phosphate is 0.01:1;

[0047] (2) Start the chiller, keep the cooling water temperature at 20°C, start the diaphragm pump, inject the mixed slurry in the batching bucket into the inner cavity of the ball mill, and circulate the grinding, the slurry injection rate is 10L / min, the grinding time is 60min, ZrO 2 Grinding medium diameter 0.1~0.3mm;

[0048] (3) After grinding, the slurry was spray-dried to prepare a composite nano anti-rust pigment with an average particle size of 100 nm, which was used in the water-based two-component anti-corrosion coating formul...

Embodiment 2

[0050] An organic-inorganic composite nano-zinc phosphate antirust pigment, the preparation method of which is:

[0051] (1) Add deionized water, zinc phosphate (100 μm), benzotriazole (BTA, 100 μm) and dispersant (BYK190) into the batching tank of the ball mill. Wherein, the weight ratio of water to zinc phosphate is 1.0:1.0, the weight ratio of dispersant to zinc phosphate is 0.05:1.0, and the weight ratio of BTA to zinc phosphate is 0.2:1;

[0052] (2) Start the chiller, keep the cooling water temperature at 5°C, start the diaphragm pump, inject the mixed slurry in the batching bucket into the inner cavity of the ball mill, start grinding, the slurry injection rate is 1L / min, the grinding time is 180min, ZrO 2 Grinding medium diameter 1.0~2.0mm;

[0053] (3) After grinding, the slurry was spray-dried to prepare a composite anti-rust pigment nanopowder with an average particle size of 90nm, which was used in the water-based two-component anti-corrosion coating formulation s...

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Abstract

The invention relates to the field of corrosion protection of metal, and aims to provide a method for preparing a compound zinc phosphate series anti-rust pigment by utilizing a rod-pin type nano ballmill. The method comprises the following steps: adding deionized water, an inorganic zinc phosphate series anti-rust pigment, an organic anti-rust pigment and a dispersing auxiliary into a blending barrel to obtain mixed slurry and uniformly performing stirring; starting a cooling circulating water system of the rod-pin type nano ball mill; turning on a diaphragm pump and injecting the mixed slurry into an inner cavity of the rod-pin type nano ball mill and carrying out circular grinding; performing spray drying after grinding so as to obtain the compound organic-inorganic nano zinc phosphateseries anti-rust pigment with the partical size of 100nm or below. According to the method disclosed by the invention, the defects of low dissolvability, poor hydrolysis resistance, low anti-rust activity, effect delay, poor flash rusting resistance ability and the like in the prior art are overcome, the load efficiency of the organic anti-rust pigment on the surface of the inorganic anti-rust pigment can be improved, and the cooperative reinforcement effect between the anti-rust pigments can be fully developed. Through application of the rod-pin type nano ball mill, industrial production ofthe compound organic-inorganic nano anti-rust pigment can be easily realized.

Description

technical field [0001] The invention relates to a method for preparing a zinc phosphate composite antirust pigment by using a pin-type nanometer ball mill, which is used in the formula of metal anticorrosion paint and belongs to the field of metal anticorrosion. Background technique [0002] Zinc phosphate is non-toxic, non-irritating to the skin, does not contain harmful heavy metal elements such as lead and chromium, has good thermal stability, and can significantly improve the wear resistance and corrosion resistance of coatings. It is currently the most widely used ecological anti-rust pigment. However, zinc phosphate has low solubility, poor hydrolysis, low anti-rust activity, delayed effective time, and too long time to form an effective protective film. It cannot be used for temporary protective coatings and overcome the problem of "flash rust", which leads to the development of zinc phosphate anti-rust pigments. Applications are very limited. In order to realize the...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09D5/08C09D163/00C09D7/61C09D7/63C09C1/02C09C3/04C09C3/08
Inventor 汪海风吴春春刘杰林州方竹根杨辉
Owner RES INST OF ZHEJIANG UNIV TAIZHOU