Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A double-sided isomer micronozzle and its manufacturing method

A technology of double-sided isomerism and manufacturing method, which is applied in rayon manufacturing, hollow filament manufacturing, textile and paper making, etc. It can solve the problems of hollow structure falling off, spinneret damage, distance narrowing, etc., and achieves good consistency , the effect of wide application field and controllable length

Active Publication Date: 2019-12-27
SHANGHAI HUIPU ELECTROMECHANICAL SCI & TECH CO LTD
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When preparing ultra-fine hollow fibers, the line width is required to be narrowed. Due to the year-on-year reduction, the distance between the tips of the two slits is also narrowed. When the distance between the tips of the two slits is reduced to a certain scale, the hollow structure will not be able to withstand high-pressure melt extrusion. When the high pressure of MPa level falls off, the spinneret will be damaged

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A double-sided isomer micronozzle and its manufacturing method
  • A double-sided isomer micronozzle and its manufacturing method
  • A double-sided isomer micronozzle and its manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0080] Such as figure 1 , 2 , 3, 4, and 5, this embodiment provides a method for manufacturing functional silicon-based micro-nano nozzles with heterogeneous multi-layer complex structures, which has the ability to manufacture micro-nozzles with island structures.

[0081] This method uses MEMS processing technology to manufacture micro-nozzles with special-shaped island structures (triangular, square, Y-shaped, etc. arbitrary shapes). The island structure is due to the double-sided overlay + silicon deep etching process, which can prepare a completely closed ring. As a result, the island 3 of the micro-nozzle is placed on a cantilever beam 2, and there is no connection between the island 3 and its surroundings, and it is a completely closed annular hole. According to needs, the island can be located in the center or eccentric position of the nozzle; as shown in the figure, 2 is a cantilever beam, which is a bridge composed of two semicircular holes, and 3 is a completely ind...

Embodiment 2

[0101] Such as Figure 5 , 6 As shown, this example provides another method for manufacturing double-sided isomer shaped micro-nozzles with one side being Y-shaped and one side being round. Y-shaped holes and round holes are etched on the front and back sides, which are commonly used in various graphics.

[0102] The specific steps of the method include:

[0103] (1) Draw the hole plan of Y-shaped and circular holes respectively, and make a mask plate with precise alignment symbols according to the plan;

[0104] (2) on the first side of the silicon wafer, i.e., the front side, carry out glue rejection and glue drying;

[0105] (3) on the ultraviolet exposure machine, the photoresist layer on the first side (front side) on the silicon wafer 4 is carried out ultraviolet exposure;

[0106] (4) Use a developer to develop a Y shape to protect the parts that do not need to be etched;

[0107] (5) Using an etching method to carve out a Y-shaped hole 5 on the silicon wafer 4 for...

Embodiment 3

[0115] This embodiment provides a method for manufacturing a nozzle with a multilayer composite structure, and the specific steps of the method include:

[0116] (1) The manufacturing method of double-sided special-shaped through holes is as described in embodiment 1 and embodiment 2, and will not be repeated here;

[0117] (2) Obtained by laser ablation Figure 7 The third layer of cylindrical holes;

[0118] (3) Carry out gold sputtering treatment to the surface of required bond and form a gold film on the surface of the silicon wafer;

[0119] (4) Align the silicon wafers that need to be bonded face to face, hole to hole, and fix the two silicon wafers;

[0120] (5) Put the fixed two silicon wafers into a high-temperature furnace to bond and fuse them together. So far, the silicon-gold bonding is completed. If it is a silicon-silicon bond, just skip the third and fourth steps. .

[0121] (6) According to the requirements of multi-layer structure design, multiple double-...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a manufacturing method of a double-sided isomer micro-nozzle. The manufacturing method of the double-sided isomer micro-nozzle adopts the double-sided alignment technology and the silicone deep etching technology. A needed figure is etched on the first side of a silicon wafer, and after perfect alignment is achieved through the double-sided alignment technology, a figure isetched on the second side of the silicon wafer and communicates with the figure on the first side; different figures are etched on the two sides of the silicon wafer, so that a conjoined morphology structure in different shapes is manufactured in the same vertical organism, and then a functional structure body in the nozzle is formed; and besides, the two figure structures are integrated at the converging position, and therefore the double-sided isomer micro-nozzle having super-high mechanical strength is obtained.

Description

technical field [0001] The invention relates to a micronozzle, in particular to a double-sided isomer micronozzle and a manufacturing method thereof. Background technique [0002] With the development of science and the continuous innovation of technology, micro-nano science and the micro-nano processing technology developed simultaneously are also constantly innovating, and are widely used in biomedicine, aerospace, electronics, optical fiber, office automation equipment, and image displays. With the continuous infiltration and integration of industrial fields such as medical equipment and hydraulic components, the use of components with arrays of micro-sized holes as the key structure is becoming more and more frequent, the aperture size is getting smaller and the precision requirements are getting higher and higher, such as optical fiber connection Devices, chemical fiber spinnerets, electron microscope gratings, inkjet hole arrays in printers, and microstructures in micr...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B29C64/209B33Y30/00D01D5/24D01D5/253
Inventor 姚锦元
Owner SHANGHAI HUIPU ELECTROMECHANICAL SCI & TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products