The invention discloses a high-reliability installation method for high-
voltage welding spots. The high-reliability installation method is suitable for
welding spots which are formed through
welding of pins of 100-500 V plug-in mounting resistors, capacitors, diodes, connectors, TO
package MOS tubes and other plug-in mounting devices and through hole bonding pads on printed boards, and welding spots which are formed through welding of wires and through hole pads on printed boards. According to the high-reliability installation method, before installation, forming and shearing of through hole element pins or wires are conducted, the length of the part, extending out from a welding face of a printed board, of a pin is optimally controlled, forming of a high-
voltage welding spot can be better facilitated, and reliability of the welding spot is further improved; meanwhile, a high-
voltage welding spot is formed through secondary welding, the surface of the welding spot formed through secondary welding is rounder, more smooth and free of pulling points, and the low-air-pressure discharging phenomenon can be easily prevented; and in addition, checking is conducted after two times of welding, it is ensured that the installed welding spots can
resist low-air-pressure discharging, hot vacuum, vibration, impacts and other severe environment conditions, and installation reliability is ensured.