Heating tool and heating method for thermal expansion pipe of plastic pipe

A technology for heating tools and plastic pipes, which is applied in the field of heat expansion and forming of plastic pipes. It can solve the problems of thin and easily damaged pipe walls, uneven thickness of pipe walls, and uneven heating, so as to improve safety and reliability, and work The environment is comfortable and safe, and the effect of improving product quality

Pending Publication Date: 2018-02-06
新阳硅密(上海)半导体技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, when the plastic pipe is thermally expanded, it is heated by a hot air gun, and the heat is transferred by forced convection of the hot air. , the power of the heat gun is large, generally between 700-2000 watts, and the heat utilization rate is very low, estimated to be less than 2%, because only a small amount of hot air is blown onto the plastic tube, and most of the heat is dissipated into the atmosphere with the hot air; The hot air gun makes a lot of noise when it is working, which makes people feel uneasy; the hot air gun heats the plastic tube by blowing hot air from one side, and the outer diameter of the plastic tube is heated unevenly, resulting in a large expansion rate of part of the tube wall and a part of the tube when expanding the tube. The rate is small, the thickness of the pipe wall is uneven after expansion, and sometimes it is tilted to one side after expansion, and the expanded part is not in the same axis as the unexpanded part, which leads to poor quality of the expanded pipe connection, and the thin part of the pipe wall is easily damaged. Leakage of liquid and gas will corrode the metal part of the electrical plug of the equipment, or cause a short circuit and equipment failure

Method used

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  • Heating tool and heating method for thermal expansion pipe of plastic pipe
  • Heating tool and heating method for thermal expansion pipe of plastic pipe
  • Heating tool and heating method for thermal expansion pipe of plastic pipe

Examples

Experimental program
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Effect test

Embodiment 1

[0026] Embodiment 1: as figure 1 , 2 As shown, the heating tool for thermal expansion of plastic pipes includes: heat conduction element 1, electric heating element 2, fixing head 3, fixing seat 4, self-tapping screw 5, circuit board 6, handle 7, temperature adjustment knob 8, power supply cord and plug.

[0027] The heat conduction element 1 is made of image 3 In the shape shown, the heat conduction element 1 is made of copper or other materials with high thermal conductivity, the purpose of which is to have a good temperature consistency of the heat conduction element itself, Figure 3a and Figure 3b As shown, one end of the heat conduction element 1 is threaded 1.1 for screwing into the fixed head 3, and the inner wall of the corresponding fixed head 3 has an internal thread matching the external thread, and the outer ring 1.2 of the heat conduction element 1 and the inner cylinder 1.3 There is an annular gap 1.4 between them, and a heating hole 1.5 is arranged in the...

Embodiment 2

[0035] Embodiment 2: It is basically the same as the above embodiment 1, the difference is that the heat conduction element 1 is made into the second form, such as Figure 10 and Figure 10a In the shape shown, the electric heating element 2 is inserted into the heating hole 10.1 of the heat conduction element 1 to heat from the inside; the outer cylinder 10.2 of the heat conduction element is inserted into the plastic pipe hole to be expanded. This embodiment adopts the internal heating method, and the outer wall of the heat conduction element and The inner wall of the plastic pipe to be expanded is in contact, and the plastic pipe to be expanded is heated through heat conduction and short-distance heat radiation.

Embodiment 3

[0036] Embodiment 3: It is basically the same as the above embodiment 1, the difference is that the heat conduction element 1 is made into a third form, such as Figure 11 and Figure 11a In the shape shown, the electric heating element 2 is inserted into the heating hole 11.1 of the heat conduction element 1 to heat from the inside; the cylinder 11.2 at the front end of the heat conduction element is relatively thin, which is suitable for expanding small-diameter plastic pipes, and the cylinder 11.2 of the heat conduction element is inserted into the pipe to be expanded In the hole of the plastic tube, its outer wall is in contact with the inner wall of the plastic tube to be expanded, and the plastic tube to be expanded is heated by heat conduction and short-distance heat radiation, and the inner wall heating method is also adopted.

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Abstract

The invention provides a heating tool and a heating method for thermal expansion of plastic pipes. The heat conduction element is used to receive the heat of the electric heating element and heat the inner wall and / or outer wall of the plastic pipe. After heating, the pipe expansion mold is used to expand the pipe; or The heat conduction element is made into the shape of a tube expansion mold, and the plastic tube is set on the thin end. After the plastic tube is heated, it is pressed and deformed to cover the thick end of the heat conduction element. / Or the uniform heating of the outer wall, the uniform expansion of the pipe wall in all directions during pipe expansion, the uniform thickness of the pipe wall after pipe expansion, and no weak points, improve the quality of the expanded pipe connection, improve the safety and reliability of the equipment, and improve the quality of the equipment; use adjustment The circuit precisely controls the temperature of the heating element, prevents the plastic tube from becoming brittle and shortens its life due to excessive temperature, improves product quality, and greatly reduces heating power. 20-200 watts is enough, saving electricity costs, low-carbon and environmentally friendly; it also completely eliminates hot air The noise of the gun, the working environment is comfortable and safe.

Description

technical field [0001] The present invention relates to the technical field of heat expansion and forming heating of plastic pipes, in particular to a heating tool and a heating method for heat expansion of plastic pipes. The inner wall and / or outer wall of the plastic pipe are electrically heated to realize uniform and rapid heating of the plastic pipe. Improve the uniformity and quality of pipe expansion. Background technique [0002] Many fluid equipment, such as semiconductor coating, cleaning, and etching equipment, need to use gas or liquid as the working substance. The fluid circulates in the equipment through plastic pipes. There are many plastic pipes of different thicknesses in the equipment. Plastic pipes of different diameters are connected through pipe joints. When the pipes are connected, it is often necessary to heat the plastic pipe, expand the diameter of the pipe while it is hot, and put it on the outer diameter of the pipe joint. [0003] At present, when...

Claims

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Application Information

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IPC IPC(8): B29C55/24B29C35/02
CPCB29C55/24B29C35/02B29C2035/0211
Inventor 刘现营许峯嘉
Owner 新阳硅密(上海)半导体技术有限公司
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