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Preparation method for polycarbonate resin composition

A technology of resin composition and polycarbonate, applied in the field of manufacture of polycarbonate resin composition, can solve the problems of reduced productivity, reduced transparency of PC resin, reduced impact resistance, etc., and achieves excellent impact resistance, shortening effect of transition time

Active Publication Date: 2018-02-23
IDEMITSU KOSAN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in this method, there is a problem that impact resistance decreases
[0006] In Patent Document 6, an attempt was made to improve transparency while maintaining excellent impact resistance by blending two types of polycarbonate-polyorganosiloxane copolymers having different light transmittances, but it cannot be said that the transparency is sufficient.
[0007] Thus, it has been difficult for conventional polycarbonate-based resin compositions to have both excellent transparency and excellent impact resistance, especially impact resistance at low temperatures.
[0008] Here, in a production line for producing polycarbonate-based resins, if a PC resin with low transparency is mixed with a PC resin with high transparency, the transparency of the finally obtained PC resin will be greatly reduced.
Therefore, in the case of producing PC resin with high transparency on the same production line after producing PC resin with low transparency, in order to suppress the decrease in transparency of the finally obtained PC resin, a long period of time is required when switching manufactured products. During the transition period, a significant decrease in productivity occurs

Method used

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  • Preparation method for polycarbonate resin composition
  • Preparation method for polycarbonate resin composition
  • Preparation method for polycarbonate resin composition

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0264] Next, the present invention will be described more specifically by way of examples, but the present invention is not limited in any way by these examples. In addition, the characteristic value and evaluation result in each example were calculated|required based on the following points.

[0265] (1) Gel Permeation Chromatography (GPC)

[0266] GPC measurement of polyorganosiloxane was carried out under the following conditions.

[0267] Test machine: TOSOH HLC 8220

[0268] Column: TOSOH TSK-GEL GHXL-L, G4000HXL, G2000HXL

[0269] Solvent: Tetrahydrofuran (THF)

[0270] Column temperature: 40°C

[0271] Flow rate: 1.0mL / min

[0272] Detector: RI

[0273] Injection concentration: 0.1w / v%

[0274] Injection volume: 0.1mL

[0275] When preparing a standard curve, standard styrene manufactured by TOSOH CORPORATION was used.

[0276] The molecular weight differential distribution curve can be obtained by the method shown below. First, using a calibration curve, the ...

manufacture example 1

[0329] Production example 1 (production of PC-POS copolymer A-1)

[0330] 13.5 L of the polycarbonate oligomer solution produced as described above, 11.4 L of dichloromethane and the average chain length n = 51. The log(M) of dw / dlog(M) reaching the maximum value is 3.7, and the integral value of the dw / dlog(M) value in the range of log(M)4.00~4.50 is relative to the whole value of log(M) The integral value of the dw / dlog(M) value in the range (hereinafter, in the examples, sometimes referred to as the ratio of log(M) 4.00 to 4.50) is 15.0% of allyl phenol end-capped modified polydimethyl A solution obtained by dissolving 350 g of siloxane (hereinafter, polydimethylsiloxane may be referred to as PDMS) in 800 mL of dichloromethane, and 7.9 mL of triethylamine were added thereto with stirring. Sodium aqueous solution 1284g, carry out the reaction of polycarbonate oligomer and allylphenol end-capping modified PDMS for 20 minutes. It should be noted that the allylphenol-terminat...

manufacture example 2

[0336] Production example 2 (production of PC-POS copolymer A-2)

[0337] When the allylphenol-terminated PDMS used in Production Example 1 was changed to 350 g, the average chain length n=92, and the log(M) when dw / dlog(M) was at its maximum value was 4.1, log(M)4.00 The ratio of ~4.50 is 34.8% allylphenol end-capped modified PDMS, except that the dichloromethane added to the polycarbonate oligomer solution is changed to 6.7L, and the same procedure is carried out as in Production Example 1 to obtain Flakes of PC-POS Copolymer A-2. The PDMS amount of the obtained sheet was 6.0% by mass, the viscosity number measured according to ISO1628-4 (1999) was 47.4, and the viscosity average molecular weight was 17,700.

[0338]

[0339] ・FN3000A: "TARFLON FN3000A (product name)", manufactured by Idemitsu Kosan Co., Ltd., bisphenol A homopolycarbonate, viscosity average molecular weight (Mv) = 29,500

[0340] ・FN2600A: "TARFLON FN2600A (product name)", manufactured by Idemitsu Kosan...

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Abstract

A preparation method for a polycarbonate resin composition that is characterized by involving a process for using, as a starting material, a polycarbonate resin that includes a polycarbonate-polyorganosiloxane copolymer (A), and for including at least one substance from among a styrene resin (B), a flame retardant (C), a flame retardant aid (D), and an inorganic filler (E). The polycarbonate-polyorganosiloxane copolymer (A) has a specific polycarbonate block (A-1) and a specific polyorganosiloxane block (A-2). The differential molecular weight distribution curve of the polyorganosiloxane block(A-2), which is obtained from measurement by gel permeation chromatography using polystyrene as a conversion standard and in which the horizontal axis is the logarithmic value log(M) of the molecularweight M and the vertical axis is the value dw / dlog(M) obtained by differentiating the concentration fraction w by the logarithmic value log(M) of the molecular weight, satisfies the following: (1) the maximum value of dw / dlog(M) is reached in the range of 3.4<=log(M)<=4.0; and (2) in the differential molecular weight distribution curve, the value obtained by integrating the values of dw / dlog(M)in the range of 4.00<=log(M)<=4.50 is 6-40% of the value obtained by integrating the values of dw / dlog(M) across the entire range of log(M).

Description

technical field [0001] The present invention relates to a method for producing a polycarbonate-based resin composition having impact resistance using a resin excellent in transparency as a raw material. Background technique [0002] Polycarbonate resin (hereinafter sometimes abbreviated as "PC resin") has attracted attention due to its excellent properties such as high impact resistance, chemical resistance, and flame retardancy. Therefore, it is expected to be widely used in various fields such as the field of electrical equipment, the field of electronic equipment, and the field of automobiles. In particular, applications to housings of mobile phones, mobile personal computers, digital cameras, video cameras, power tools, etc., and other daily necessities are expanding. [0003] Generally, 2,2-bis(4-hydroxyphenyl)propane [common name: bisphenol A is generally used as a representative polycarbonate resin. Sometimes abbreviated as "BPA"] Homopolycarbonate obtained from dih...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L69/00C08G64/18C08K3/013C08K5/42C08K5/521C08K7/14C08L25/04C08L27/18C08L55/02
CPCC08K3/00C08G64/18C08K5/42C08K5/521C08K7/14C08L25/04C08L27/18C08L55/02C08L69/00C08G64/186C08L83/10C08K5/0066C08L27/12C08L25/12C08G77/448C08L2201/02C08L2205/025C08L2205/03C08L2205/035
Inventor 山田亚起石川康弘
Owner IDEMITSU KOSAN CO LTD
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