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Integrated magnetic core framework of induction cooker and machining method of integrated magnetic core framework

A processing technology and technology of induction cooker, applied in the field of induction cooker, can solve the problems of increased labor cost, equipment cost and material cost, troublesome installation of wire plate and magnetic core of induction cooker, poor uniformity of induction heating, etc. The installation process and the effect of enhancing the magnetic field coupling

Pending Publication Date: 2018-05-04
LESHAN NORMAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This kind of structural design and material production make the production and manufacture of induction cooker always have problems such as troublesome installation of wire reel and magnetic core, complicated process flow, etc.
This not only reduces production efficiency, but also increases labor costs, equipment costs and material costs
At the same time, the optimal design of the magnetic circuit of the induction cooker is also limited by the shape of the magnetic core. The uniformity of induction heating is not good, the magnetic field leakage is relatively large, and the temperature in the area halfway from the center of the bottom of the pot to the outer edge is relatively high. Cooler areas in the center and outer edges

Method used

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  • Integrated magnetic core framework of induction cooker and machining method of integrated magnetic core framework
  • Integrated magnetic core framework of induction cooker and machining method of integrated magnetic core framework
  • Integrated magnetic core framework of induction cooker and machining method of integrated magnetic core framework

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Experimental program
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Effect test

Embodiment 1

[0023] In the magnetic circuit for induction heating of traditional induction cookers, the magnetic core is a plurality of separate rectangular monomers, which are installed in the groove of the engineering plastic skeleton. The installation and maintenance process is complicated, and the strength to withstand mechanical impact is poor. The magnetic circuit coupling between the pots is not tight enough. Due to the limitation of the structure and shape of the magnetic core, it is difficult to optimize the magnetic circuit of the traditional induction cooker.

[0024] In this embodiment, a microcrystalline alloy magnetic core material is selected, and the integrated die-casting process is adopted to manufacture an integrated induction cooker magnetic core skeleton in which the magnetic core and the skeleton are combined into one, and the outer surface of the magnetic core is encapsulated with epoxy resin.

[0025] The microcrystalline alloy utilizes ultra-rapid cooling and solid...

Embodiment 2

[0029] The design of the magnetic circuit of the traditional induction cooker is limited by the shape of the magnetic core, the structure is simple, the leakage of the magnetic field is relatively large, and the uniformity of the induction heating is not good. The areas at the center of the bottom and the outer edges of the pan are cooler.

[0030] This embodiment adopts the optimized design of the skeleton structure of the integrated induction cooker magnetic core, which includes two major parts, a central cylinder 1 and a plurality of fan-shaped parts 2 uniformly distributed along the outer surface of the central cylinder. The fan-shaped portion 2 is a stepped structure rising from the inside to the outside, and the step surface of the ladder extends outward and upward in three stages along the bottom surface of the central column. The stepped fan-shaped magnetic core structure can reduce the distance between the coil plate and the pot body, strengthen the coupling of the ma...

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Abstract

The invention discloses an integrated magnetic core framework of an induction cooker and a machining method of the integrated magnetic core framework. According to the integrated magnetic core framework of the induction cooker, a magnetic core and a bobbin framework are integrated into a whole, and the integrated magnetic core framework is made of a microcrystalline alloy magnetic core by integraldie-cast molding and packaged by epoxy resin. The integrated magnetic core framework comprises a central cylinder and a plurality of fan-shaped parts which are circumferentially and uniformly distributed along the outer side of the central cylinder, wherein the fan-shaped parts are of a stepped structure, and the stepped surface of the steps extends outwards and upwards in three stages along thebottom surface of the central column. Further, an induction heating coil plate adopts two distributive coil plates which have certain height difference and spaced at a distance. The provided integrated magnetic core framework has the characteristics of being compact in structure and uniform in heating, facilitating optimization design of magnetic circuits, mounting and maintenance and the like, the power loss and magnetic field leakage of the induction cooker are reduced, eddy current loss density on the outer side of the bottom of a cooker body and at the upper part of the cooker body is increased significantly, and distribution uniformity is improved obviously.

Description

technical field [0001] The invention belongs to the field of household appliances, and in particular relates to an induction cooker with an integrated magnetic core frame. Background technique [0002] As a new type of stove in the kitchen utensils market, the induction cooker breaks the traditional open fire cooking method and uses magnetic field induced current (eddy current) for heating. It has the advantages of fast heating, high thermal efficiency, no smoke, no harmful gas, small size, good safety, etc. advantage. The induction cooker generates an alternating magnetic field through the resonance formed between the electronic circuit and the coil disk; when the bottom of the iron pan is placed on the stove surface, the pan cuts the alternating magnetic force line to generate an alternating current on the surface of the pan (ie vortex). The magnetic circuit of a traditional induction cooker is mainly composed of a ferrite core and an iron pan. The magnetic field leakage...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05B6/44
CPCH05B6/44H05B2206/022
Inventor 童强周大鹏常峰何光普邓迟
Owner LESHAN NORMAL UNIV
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