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A kind of preparation method of ti-al system gradient protective screen material

A protective screen, ti-al technology, applied in welding equipment, manufacturing tools, non-electric welding equipment, etc., can solve the problems of ceramic panel fracture, insufficient protective performance, perforation, peeling, etc., to promote diffusion and increase sample contact area. , the effect of reducing the diffusion activation energy

Active Publication Date: 2019-10-01
WUHAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The present invention controls the roughness value of the Ti-Al contact surface to achieve optimal contact, and then uses a low-temperature high-strength connection method to prepare a Ti-Al gradient material for space protection, which solves the problem of traditional single-screen aluminum alloys. The protection performance of the wall protection material is insufficient, and there are problems of perforation and peeling; it makes up for the ceramic / metal composite material caused by the obvious difference in density, elastic modulus and acoustic impedance when the ceramic matrix metal composite material is impacted. Reflected stretching waves are generated at the interface, resulting in low tensile strength and insufficient fracture of the ceramic panel

Method used

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  • A kind of preparation method of ti-al system gradient protective screen material
  • A kind of preparation method of ti-al system gradient protective screen material
  • A kind of preparation method of ti-al system gradient protective screen material

Examples

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Effect test

Embodiment 1

[0052] The titanium alloy sheet 4 and the aluminum alloy sheet 3 are diffusely connected, wherein: the titanium alloy sheet is Ф100*0.5mmTC4 titanium alloy sheet, the aluminum alloy sheet is Ф100*4.2mm1060 aluminum sheet, and the density after connection is 13.59g / ㎡. Ensure that the surface roughness of the sample before welding is: the roughness value Sa of Ti is 109.90 μm, the roughness value Sa of Al is 101.43 μm, and when the sample to be welded is placed, the scratch direction remains parallel. Diffusion bonding process conditions are: welding temperature 410 ℃, holding time 120min, welding pressure 20MPa. The LY12 aluminum shot with a diameter of Ф9.9mm is used for the dynamic loading test projectile of the second-level light gas gun, and the impact initial velocity is 3.08km / s.

[0053] see figure 1 , the specific steps of preparing the Ti-Al system gradient protective screen material are as follows:

[0054] 1. Directional grinding:

[0055] The base metal titanium ...

Embodiment 2

[0068] The titanium alloy sheet and the aluminum alloy sheet are diffusely connected, wherein: the titanium alloy sheet is Ф100*0.5mmTC4 titanium alloy sheet, the aluminum alloy sheet is Ф100*4.2mm1060 aluminum sheet, and the density after connection is 13.59g / ㎡. Ensure that the surface roughness of the sample before welding is: the roughness value Sa of Ti is 101.90 μm, the roughness value Sa of Al is 111.43 μm, and when the sample to be welded is placed, the scratch direction is kept parallel. Diffusion bonding process conditions are: welding temperature 410 ℃, holding time 120min, welding pressure 20MPa. The LY12 aluminum shot with a diameter of Ф9.9mm is used for the dynamic loading test projectile of the second-level light gas gun, and the impact initial velocity is 3.08km / s.

[0069] see figure 1 , the specific steps of preparing the Ti-Al system gradient protective screen material are as follows:

[0070] 1. Directional grinding:

[0071] The base metal titanium allo...

Embodiment 3

[0081] The titanium alloy sheet and the aluminum alloy sheet are diffusely connected, wherein: the titanium alloy sheet is Ф100*0.5mmTC4 titanium alloy sheet, the aluminum alloy sheet is Ф100*4.2mm1060 aluminum sheet, and the density after connection is 13.59g / ㎡. Ensure that the surface roughness of the sample before welding is: the roughness value Sa of Ti is 69.12 μm, the roughness value Sa of Al is 67.91 μm, and when the sample to be welded is placed, the scratch direction is kept parallel. Diffusion bonding process conditions are: welding temperature 410 ℃, holding time 120min, welding pressure 20MPa.

[0082] The specific steps for preparing the Ti-Al system gradient protective screen material are as follows:

[0083] 1. Directional grinding:

[0084] The base material used was cut into the required size by wire cutting, and ultrasonically cleaned with acetone solution for 10 min. Use a surface grinder to process titanium alloy sheets and aluminum alloy sheets into shee...

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Abstract

The invention discloses a preparation method for a Ti-Al system gradient protective screen material, and the preparation method improves sample connecting performance through a method of improving anatom contact area at a diffusion welding physical contact stage. The preparation method specifically comprises the following steps of: (1) selecting and designing a gradient protective screen body system; (2) performing orientated grinding treatment on the surface of a to-be-connected Ti / Al system sample; (3) performing oriented assembly on the Ti / Al system to-be-welded sample; and (4) performinglow-temperature connection on the Ti / Al system sample. The preparation method can realize low-temperature high-strength connection between the titanium alloy and the aluminum alloy; the prepared Ti-Algradient material is good in welding joint combination, is simple and convenient to operate and is small in control difficulty in comparison with a conventional welding joint, is low in preparation temperature, is low in cost, is free of an intermetallic compound, is small in joint residual stress and is extremely good in performance; and the Ti-Al system gradient protective screen material has shear strength of 128 MPa, and is used as a gradient protective screen which is novel and reasonable in structural design in comparison with a conventional protective screen, is small in density and isgood in protective effect.

Description

technical field [0001] The invention relates to the preparation of materials, in particular to a preparation method of a Ti-Al system gradient protective screen material. Background technique [0002] The serious threat of space debris to spacecraft has attracted great attention from various countries. It is the most common method at this stage to protect the spacecraft from the damage of space debris by using protective structures, thereby improving the service life of the spacecraft. In terms of the design of space debris protection structures and the research on the characteristics of ultra-high-speed impacts, the United States, Russia and Europe started earlier and achieved the most results, ranking at the world's leading level. Fred Whipple proposed the single buffer screen protective structure in the 1940s. The protective structure of the single buffer screen is composed of an aluminum protective plate at the front, a rear wall at the rear, and the distance between t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00B23K20/02B23K20/14B23K20/24
Inventor 罗国强贺家煜张建饶梅沈强张联盟
Owner WUHAN UNIV OF TECH
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