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A kind of powder used in low-alloy steel for laser additive manufacturing and its preparation method

A low-alloy steel and laser additive technology, which is applied in the direction of additive manufacturing, additive processing, metal processing equipment, etc., can solve the problems of high cost, long production cycle of nuclear power emergency diesel generator camshaft, complex process, etc., and achieve improvement Comprehensive performance, good engineering application prospects and economic benefits, good comprehensive performance

Active Publication Date: 2020-01-03
SHENYANG POLYTECHNIC UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Aiming at the problems of long production cycle, complicated process and high cost in manufacturing camshafts of nuclear power emergency diesel generators by forging, the invention provides a powder for low alloy steel used in laser additive manufacturing and a preparation method

Method used

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  • A kind of powder used in low-alloy steel for laser additive manufacturing and its preparation method
  • A kind of powder used in low-alloy steel for laser additive manufacturing and its preparation method
  • A kind of powder used in low-alloy steel for laser additive manufacturing and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] The composition weight percent (wt%) of the powder is C: 0.05, Cr: 1.40, Ni: 1.80, B: 0.50, Si: 1.00, Mo: 0.50, Mn: 0.10, V: 0.50, and the rest is Fe. The particle size of the powder is 53~140 microns.

[0041] The manufacturing method steps are as follows:

[0042] 1) The low-alloy steel raw materials with the above components are vacuum smelted, gas atomized and sieved to obtain spherical powder; the happy ball rate is ≤2%, the oxygen content is ≤250 ppm, and the impurity content is 3 .

[0043] 2) Dry the powder obtained in step 1 in an oven at 80-120°C for more than 3 hours.

[0044] Such as figure 1 From the SEM morphology of the powder shown, it can be seen that the powder particles are spherical and have a small particle size distribution. Tests showed that the powder had an oxygen content of 216 ppm.

Embodiment 2

[0046] The composition weight percent (wt%) of the alloy powder is C: 0.10, Cr: 1.50, Ni: 1.90, B: 0.60, Si: 1.10, Mo: 0.55, Mn: 0.20, V: 0.50, and the rest is Fe. The particle size of the powder is 53~140 microns.

[0047] The manufacturing method steps are as follows:

[0048] 1) The low-alloy steel raw materials with the above components are vacuum smelted, gas atomized and sieved to obtain spherical powder; the happy ball rate is ≤2%, the oxygen content is ≤250 ppm, and the impurity content is 3 .

[0049] 2) Dry the powder obtained in step 1 in an oven at 80-120°C for more than 3 hours.

[0050] Such as figure 2 Shown is the SEM morphology of the powder ingredients listed in Example 2. It can be seen that the powder particles are spherical and have a small particle size distribution, about 53-140 microns. Tests showed that the powder had an oxygen content of 230 ppm.

Embodiment 3

[0052] The composition weight percent (wt%) of the alloy powder is C: 0.18, Cr: 1.60, Ni: 2.00, B: 0.80, Si: 1.20, Mo: 0.55, Mn: 0.40, V: 0.60, and the rest is Fe. The particle size of the powder is 53~140 microns.

[0053] The manufacturing method steps are as follows:

[0054] 1) The low-alloy steel raw materials with the above components are subjected to vacuum smelting, gas atomization and sieving processes to obtain spherical powder; the happy ball rate is ≤2%, the oxygen content is ≤250 ppm, and the impurity content is 3 .

[0055] 2) Dry the powder obtained in step 1 in an oven at 80-120°C for more than 3 hours.

[0056] Such as image 3 Shown is the powder SEM morphology of the ingredients listed in Example 3. It can be seen that the powder particles are spherical and have a small particle size distribution, about 53-140 microns. Tests showed that the powder had an oxygen content of 240 ppm.

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Abstract

The invention belongs to the technical field of 3D printing new materials, and relates to a powder for low-alloy steel used in laser additive manufacturing and a preparation method. The composition weight percentage of the powder is C: 0.05-0.40, Cr: 1.40-1.60, Ni: 1.80-1.80 2.10, B: 0.50‑1.00, Si: 1.00‑1.20, Mo: 0.50‑0.60, Mn: 0.10‑0.50, V: 0.50‑0.60, and the rest is Fe. The low-alloy steel raw material of this component is vacuum smelted, gas atomized and screened to obtain a powder with good sphericity; the powder is dried in an oven at 80-120°C for more than 3 hours; after being irradiated by a fiber laser Melt deposition on the surface of low-alloy steel substrate; under the protection of argon, the laser is subjected to multiple overlapping irradiation treatments to prepare low-alloy steel materials with no defects such as cracks and pores and excellent comprehensive properties.

Description

technical field [0001] The invention belongs to the technical field of 3D printing new materials, and in particular relates to an alloy powder used in laser additive manufacturing of a series of low-alloy steels and a preparation method thereof. Background technique [0002] The emergency diesel generator of nuclear power plant is directly related to nuclear safety as the emergency safety power supply of the whole plant. It plays a vital role in protecting fuel elements from damage and ensuring nuclear safety. The camshaft of a nuclear power emergency diesel generator is its core component, and the quality and performance of the camshaft play a vital role in the safe operation of the nuclear power plant. At present, camshafts of emergency diesel generators for nuclear power plants are usually produced by forging. The method is to forge 12CrNi2 alloy steel into bars, and then perform mechanical processing to process the bars into a stepped shaft shape, and finally use a spe...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F1/00B22F9/08B22F3/105C22C38/54C22C38/02C22C38/44C22C38/04C22C38/46B33Y10/00B33Y70/00
CPCC22C38/02C22C38/04C22C38/44C22C38/46C22C38/54B22F9/082B33Y10/00B33Y70/00B22F10/00B22F1/065B22F10/36B22F10/25B22F10/34B22F10/322B22F10/28B22F10/73Y02P10/25
Inventor 张松宗洧安张春华刘舜尧崔雪王强吴臣亮
Owner SHENYANG POLYTECHNIC UNIV