Zirconium-containing high-temperature silicon carbide fiber and preparation method thereof

A silicon carbide fiber and polycarbosilane technology, applied in fiber processing, fiber chemical characteristics, rayon manufacturing, etc., can solve the problems of SiC fiber sensitivity, size growth, fiber strength decline, etc., to achieve growth inhibition and high temperature performance Stable, high-strength effect

Active Publication Date: 2018-06-22
江西信达航科新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the performance of SiC fiber is very sensitive to high temperature treatment temperature; it is generally believed that at high temperature, as the temperature increases, the β-SiC crystallite grain size in silicon carbide fiber grows, and obvious holes and microcrystals appear inside the fiber. Cracks, resulting in a sharp drop in fiber strength

Method used

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preparation example Construction

[0023] The invention provides a method for preparing zirconium-containing silicon carbide fibers, comprising the following steps:

[0024] S101: dissolving yttrium oxide in ethanol, heating to 40-50° C., and stirring evenly to obtain a first solution. Wherein, the mass ratio of yttrium oxide to ethanol is 1:(5-10), the heating temperature is 40-45° C., the stirring rate is 200-300 r / min, and the stirring time is 30-40 min.

[0025] S102: Mix the first solution with the nano-zirconia dispersion and stir evenly to obtain a second solution. Wherein, the volume ratio of the first solution to the nano-zirconia dispersion liquid is 1:(10-20), the stirring speed is 200-300 r / min, and the stirring time is 90-120 min. The preparation method of the nano-zirconia dispersion liquid is as follows: stir the nano-zirconia and deionized water according to the mass ratio of (1-10): 3000, and then add 0.03-0.5wt% isopropanol or PEG as a dispersant, and use Adjust the pH value of the solution ...

Embodiment 1

[0031] This embodiment provides a method for preparing zirconium-containing silicon carbide fibers, comprising the following steps:

[0032] S101: Dissolving yttrium oxide powder in ethanol. Wherein, the mass ratio of yttrium oxide to ethanol is 1:5. Heat to 40°C, stir at 200r / min for 40min to obtain the first solution.

[0033] S102: Mix the first solution with the nano-zirconia dispersion and stir evenly to obtain a second solution. Wherein, the volume ratio of the first solution to the nano-zirconia dispersion liquid is 1:10, the stirring speed is 200 r / min, and the stirring time is 90 min. The preparation method of the nano-zirconia dispersion liquid is as follows: stir the nano-zirconia and deionized water according to the mass ratio of 1:3000, then add 0.03wt% isopropanol as a dispersant, and adjust the pH value of the solution to 10 with NaOH, Ultrasonic oscillation for 30 minutes, followed by magnetic stirring for 2 hours, to obtain a nano-zirconia dispersion.

[0...

Embodiment 2

[0038] This embodiment provides a method for preparing zirconium-containing silicon carbide fibers, comprising the following steps:

[0039] S101: Dissolving yttrium oxide powder in ethanol. Wherein, the mass ratio of yttrium oxide to ethanol is 1:10. Heat to 50°C, stir at 200r / min for 40min to obtain the first solution.

[0040] S102: Mix the first solution with the nano-zirconia dispersion and stir evenly to obtain a second solution. Wherein, the volume ratio of the first solution to the nano zirconia dispersion liquid is 1:15, the stirring speed is 300 r / min, and the stirring time is 120 min. The preparation method of the nano-zirconia dispersion liquid is: stir the nano-zirconia and deionized water according to the mass ratio of 10:3000, then add 0.5wt% isopropanol as a dispersant, and adjust the pH value of the solution to 10 with NaOH, Ultrasonic oscillation for 30 minutes, followed by magnetic stirring for 1 hour, to obtain a nano-zirconia dispersion.

[0041] S103:...

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Abstract

The invention relates to a zirconium-containing high-temperature silicon carbide fiber and a preparation method thereof. The preparation method comprises the following steps: S101, dissolving yttriumoxide into ethanol, heating, and uniformly stirring so as to obtain a first solution; S102, mixing and uniformly mixing the first solution with a nano-zirconia dispersion so as to obtain a second solution; S103, dissolving polycarbosilane into dimethylbenzene, adding a second solution, stirring, heating till a solvent is completely volatized so as to obtain a powder product; S104, performing melting spinning and non-melting treatment on the powder product so as to obtain a cross-linked fiber bundle; and S105, performing high-temperature sintering on the cross-linked fiber bundle in an inert atmosphere, and cooling to the room temperature, thereby obtaining the silicon carbide fiber. Zirconium oxide and yttrium oxide are introduced in the preparation process of the silicon carbide fiber preparation process, by virtue of the phase change size expansion of the zirconium oxide and the high-temperature flowability of the yttrium oxide, the silicon carbide fiber which is high in strength andstable in property at high temperatures is prepared, and the silicon carbide fiber has high application prospects in high-temperature fields such as aerospace.

Description

technical field [0001] The invention relates to the technical field of high-performance fibers, in particular to a zirconium-containing high-temperature resistant silicon carbide fiber and a preparation method thereof. Background technique [0002] Silicon carbide (SiC) fiber is a kind of ceramic fiber with high strength, high modulus and excellent high temperature resistance. Based on its excellent physical mechanics and high temperature resistance, silicon carbide fiber has extremely broad application prospects in cutting-edge defense fields such as aviation, aerospace, and weaponry; therefore, it has always been an embargoed item from Western countries to my country. Based on this, the study of silicon carbide fiber preparation technology, breaking the foreign technology blockade, and realizing the independent production of silicon carbide fiber will definitely improve the research and application level of my country's advanced composite materials and weaponry, and it is ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01F9/24D01F1/10D01D5/084
CPCD01D5/084D01F1/10D01F9/24
Inventor 吴宝林侯振华
Owner 江西信达航科新材料科技有限公司
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