Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

An electrode coating, an electrode with low crack sensitivity and its preparation and application

A technology of welding rod coating and low cracking, which is applied in the field of welding rods and welding rod coatings. It can solve the problems of unstable arc, high sensitivity to thermal cracks, and high sensitivity to thermal cracks of welding rods, and achieve the effect of improving crack resistance.

Active Publication Date: 2020-06-30
725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
View PDF10 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the main technical problems of this electrode are: the solidification structure of this electrode is mainly austenite, and the sensitivity to hot cracks is relatively high. During the welding process, only low interpass temperature and small heat input can be used for welding, which greatly reduces the Restricted the progress of construction
The electrode can only be welded with a lower interpass temperature and a smaller heat input. The main reasons are as follows: (1) Due to the use of H03Cr19Ni12Mo2 alloy steel welding core, the resistance is large. When the welding core reddens seriously, it leads to increased spatter, unstable arc, and even the coating is cracked and cannot be welded; The interval is large, and the low melting point phase is easy to form a low melting point liquid film at the boundary of the primary crystal grains in the late stage of crystallization, and shrinks to form microcracks during cooling, and the microcracks expand to the weld surface during cooling to form macrocracks

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • An electrode coating, an electrode with low crack sensitivity and its preparation and application
  • An electrode coating, an electrode with low crack sensitivity and its preparation and application
  • An electrode coating, an electrode with low crack sensitivity and its preparation and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0081] A kind of electrode coating, including the following components in mass percentage:

[0082]

[0083] A method for preparing a welding rod with low crack sensitivity includes the following steps:

[0084] (1) Mix and stir the components of the electrode coating according to the ratio, and then add the mixed water glass with the total weight of the components of the electrode coating 18wt%, modulus 2.3-2.6, potassium: sodium=1:1, and stir. , Mix uniformly to obtain electrode coating;

[0085] (2) The electrode coating and core (H03Cr19Ni12No2 welding wire) prepared in step (1) are pressure-coated on a hydraulic electrode pressure coating machine to obtain an electrode with low crack sensitivity. Among them, the electrode coating accounts for the total number of electrodes. 42wt% by weight.

Embodiment 2

[0087] A kind of electrode coating, including the following components in mass percentage:

[0088]

[0089] A method for preparing a welding rod with low crack sensitivity includes the following steps:

[0090] (1) Mix the components of the above-mentioned electrode coating according to the ratio and stir evenly, and then add the mixed water glass with the total weight of the above-mentioned electrode coating of 18.5wt%, the modulus of 2.3-2.6, and potassium: sodium=1:1. Stir and mix evenly to obtain electrode coating;

[0091] (2) The electrode coating and core (H03Cr19Ni12No2 welding wire) prepared in step (1) are pressure-coated on a hydraulic electrode pressure coating machine to obtain an electrode with low crack sensitivity. Among them, the electrode coating accounts for the total number of electrodes. 40wt% by weight.

Embodiment 3

[0093] A kind of electrode coating, including the following components in mass percentage:

[0094]

[0095] A method for preparing a welding rod with low crack sensitivity includes the following steps:

[0096] (1) Mix the components of the above-mentioned electrode coating uniformly according to the ratio, and then add 19wt% of the total weight of each component of the above-mentioned electrode coating, modulus 2.3-2.6, potassium: sodium=1:1 mixed water glass for stirring, Mix evenly to obtain electrode coating;

[0097] (2) The electrode coating and core (H03Cr19Ni12No2 welding wire) prepared in step (1) are pressure-coated on a hydraulic electrode pressure coating machine to obtain an electrode with low crack sensitivity. Among them, the electrode coating accounts for the total number of electrodes. 45wt% by weight.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the technical field of welding materials, and specifically relates to an electrode coating, an electrode with low crack sensitivity and preparation and application thereof. The electrode coating comprises the following components in percentage by mass: 8-12% of marble, 3-5% of dolomite, 32-38% of rutile, 6-8% of dehydrated potassium feldspar, 3-5% of dehydrated mica, 2-4%of fluorite, 1-2% of potassium fluoroaluminate, 11-13% of chrome, 2-4% of ferrotitanium, 1-2% of rare earth ferrosilicon, 4-6% of manganese, 2-4% of zircon sand, 1-3% of rare earth fluoride, 2-4% of wollastonite, 1-2% of sodium carbonate, 1-2% of CMC, 1-2% of potassium titanate, 0.5-1% of bismuth oxide, and 0.5-1% of iron oxide red. The invention also provides the electrode with low crack sensitivity. The electrode is small in welding splashing, high in spreading and fusion performance, stable in electric arc, easy to deslag, nice in formed shape, low in crack sensitivity, and outstanding in mechanical property.

Description

Technical field [0001] The invention belongs to the technical field of welding materials, and specifically relates to an electrode coating, an electrode with low crack sensitivity, and preparation and application thereof. Background technique [0002] E316L electrode (nominal composition 18.5% Cr, 12Ni%, 2.5Mo%) is mainly used in the welding of structural parts in the fields of papermaking, petrochemical industry, coal chemical industry and other fields and the surfacing of corrosion resistant layer. At present, the main technical problems of the electrode are: the solidified structure of the electrode is mainly austenite, and the hot crack sensitivity is relatively high. During the welding process, only a lower interpass temperature and a smaller heat input can be used for welding. Restricted the progress of project construction. The electrode can only be welded with a lower interpass temperature and a smaller heat input. The main reasons are as follows: (1) Because of the H03C...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/22B23K35/24B23K35/362B23K35/40
CPCB23K35/22B23K35/24B23K35/362B23K35/40
Inventor 亢天佑方子春叶凡
Owner 725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products