Compound processing method of micropore

A composite processing and processing method technology, applied in the direction of instruments, computer control, simulators, etc., can solve the problems of large length, poor rigidity, and slow EDM removal rate, and achieve the effect of improving surface roughness and shape accuracy

Active Publication Date: 2018-09-14
INST OF MACHINERY MFG TECH CHINA ACAD OF ENG PHYSICS
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Problems solved by technology

However, for pure metal materials such as microholes, with a diameter of hundreds of microns, a thickness of 100mm, and high-precision small holes, EDM deep holes also have the following disadvantages: 1) The electrode diameter is small, the length is large, and the rigidity is very high. Poor, easy to bend and break due to the impact of working fluid and extrusion of electro-corrosion products during processing
3) EDM relies on the local high temperature generated b

Method used

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  • Compound processing method of micropore
  • Compound processing method of micropore

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Embodiment 1

[0038] The base material of this embodiment is pure tungsten powder, and it is required to prepare a pure tungsten plate. The pure tungsten plate has a pure tungsten microhole with a diameter less than or equal to 100 μm, a thickness greater than or equal to 20 cm, and a depth-to-diameter ratio greater than or equal to 200.

[0039] The micropore composite processing method of the present embodiment comprises the following steps:

[0040] a. Draw the pore size to be manufactured in the sketch of PRO / E software;

[0041] b. Stretch the micropores in the 2D sketch to form a 3D micropore model;

[0042] c. Set the chord height and angle control of the three-dimensional microporous model, adopt the parameter combination of chord height deviation 0.03, and angle deviation 0.025 to form a part model after the reconstruction of the triangular surface, and save the model as an STL file format;

[0043] d. Import the exported STL format file into the slicing software Autofab, confirm ...

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Abstract

The invention discloses a compound processing method of a micropore. According to the compound processing method of the micropore, firstly, an additive manufacturing technique is adopted to preliminarily process the micropore, and then an extrusion honing finishing technique and an electric spark finishing technique are combined to perform postprocessing finishing, so that the surface roughness and the shape accuracy of the micropore can be increased, and the purpose of processing the micropore with an ultra-high depth-to-diameter ratio in pure metal with a high melting point is realized. Thecompound processing method of the micropore is a novel processing method of the micropore with the ultra-high depth-to-diameter ratio on the basis of additive and subtractive compound processing, andthe problems of difficulty in discharging electroerosion products, serious attenuation of energy spread to the bottom of a pore by laser, difficulty in guaranteeing the pore forming precision and thelike of a traditional micropore processing method during processing are solved. The compound processing method of the micropore can be used for processing circular micropores and can also be expandedin other processing fields of deep micropores with high melting points and in any complex shape.

Description

technical field [0001] The invention belongs to the field of deep microhole processing with large depth-to-diameter ratio, and in particular relates to a microhole composite processing method. Background technique [0002] In precision manufacturing, micropores with a large depth-to-diameter ratio, that is, micropores with a ratio of pore depth to pore diameter exceeding 50, as a common structure, are widely used in aviation, biology, chemical industry, energy and other fields. For example, in high-energy physics experiments, micropore imaging is an important means of experimental monitoring. In order to shield the impact of high-energy ray transmission on imaging quality, the microporous material is usually made of high-density materials such as pure tungsten metal, with a thickness of 20 cm, and the thickness exceeds 50 cm under special conditions. The image resolution of the imaging quality is mainly determined by the pinhole aperture, the smaller the aperture, the highe...

Claims

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Application Information

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IPC IPC(8): B23P15/00B23H5/04B23H9/14G05B19/4097
CPCB23H5/04B23H9/14B23P15/00G05B19/4097
Inventor 张日升杨家林余纬吴祉群唐小会雷艳华马绍兴刘维新
Owner INST OF MACHINERY MFG TECH CHINA ACAD OF ENG PHYSICS
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