Method for preparing foam concrete

A foamed concrete and foam technology, applied in the field of foamed concrete preparation, can solve the problems of high cost, poor comprehensive performance of products, low thermal conductivity, etc., and achieve the effects of increasing foaming multiples and improving stability

Inactive Publication Date: 2018-09-28
XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The above inventions mainly prepare foamed concrete from chemical reactions and surfactants. The existing problems are mainly as follows: although the thermal conductivity of the foamed concrete prepared by the former is low and the pore size is small, the process operation is more complicated and the cost is higher; Although the advanced foam concrete has a simple process and low cost, the overall performance of the product is poor.

Method used

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  • Method for preparing foam concrete
  • Method for preparing foam concrete

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preparation example Construction

[0028] A kind of preparation method of foamed concrete of the present invention, step is as follows:

[0029] A. Preparation of foaming agent solution: Weigh SDS and APFA with an electronic balance at a mass ratio of 4:6 to obtain a composite foaming agent, and then prepare a foaming agent solution with water at a mass ratio of 1:100.

[0030] B. Prefabricated foam: firstly, open the valve of the air compressor, open the air valve after the pressure reaches 0.5MPa, and control the pressure at about 0.5MPa. Wrap two layers of cotton cloth at the end of the foam pipe, and collect the foam with smaller pores after passing through the cotton cloth into a container.

[0031] C. Preparation of cement foam slurry: take by weight 76 parts of sulphoaluminate cement, 4 parts of Portland cement, 20 parts of fly ash (first-class ultra-fine fly ash, fineness greater than 200 mesh), 1.25 parts coagulant (Al 2 (SO 4 ) 3 , CaCl 2 , triethanolamine or sodium carbonate), 3.5 parts of water...

Embodiment 1

[0036] Weigh 76 parts of quick-hardening sulphoaluminate cement, 4 parts of ordinary Portland cement, 20 parts of fly ash, coagulant Al 2 (SO 4 ) 3 1.25 parts, 0.35 parts of water reducer polycarboxylic acid, 0.4 parts of polypropylene fiber, 0.025 parts of foam stabilizer hydroxypropyl methylcellulose ether and 3.5 parts of admixture sodium methyl silicate and uniformly mixed to obtain a mixture, and then to Add 50 parts of water at a temperature of 22.5°C to the mixture and stir once for 120s, then add 2250ml of foam and stir for a second time for 30s to form cement foam, then cast the mold, demould after natural curing for 24 hours, and wait until a certain age Finally, the dry density, compressive strength and thermal conductivity of the foamed concrete were tested.

Embodiment 2

[0038] Weigh 76 parts of rapid-hardening sulphoaluminate cement, 4 parts of ordinary Portland cement, 20 parts of fly ash, coagulant CaCl 2 1.25 parts, 0.35 parts of water-reducing agent melamine, 0.4 part of alkali-resistant glass fiber, 0.025 parts of foam stabilizer gum arabic powder and 3.5 parts of admixture calcium stearate and uniformly mix to obtain a mixture, then add the mixture at a temperature of Mix 50 parts of water at 30°C for 120s once, then add 2250ml of foam and stir again for 30s to form a cement foam slurry, then cast the mold, remove the mold after 24 hours of natural curing, and test the dry density of the foam concrete after a certain age , thermal conductivity and compressive strength.

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Abstract

The invention discloses foam concrete and a method for preparing the same. The foam concrete comprises, by weight, 80 parts of cement, 20 parts of fly ash, 1.25 parts of coagulants, 0.35 part of waterreducing agents, 0.4 part of fibers, 3.5 parts of admixtures, 0.025 part of foam stabilizers, 10 parts of foaming agent solution and 50 parts of water. SDS (sodium dodecyl sulfate), APFA (animal protein foaming agents) and water with certain proportions are mixed with one another to obtain the foaming agent solution, foam is prefabricated by the aid of air compressors, then the foam and cement slurry are mixed with one another, and the foam concrete can be prepared under the conditions of the stirring water temperature of 22.5-45 DEG C, the secondary stirring time of 10-75 s and the foam mixing amount of 2250-2875 ml. The foam concrete and the method have the advantages that the foaming agents of the novel foam concrete are easy to manufacture and operate and low in manufacturing cost, and accordingly the foam concrete is low in input and energy consumption and reliable in quality and can be applied to energy-saving buildings and prefabricated buildings.

Description

technical field [0001] The invention belongs to the field of building materials, and in particular relates to a preparation method of foam concrete. Background technique [0002] Although the construction industry is a pillar industry of the national economy, it will also bring many hazards. For example, it consumes about 3.5 billion tons of mineral resources and soil sources every year. Among them, cement materials consume about 1.3 billion tons of mineral resources every year. The material consumes about 1.7 billion tons of soil sources. In addition, my country produces about 100 million tons of various industrial solid wastes every year, and building energy consumption mainly for heating and air conditioning accounts for about 28% of the country's total energy consumption. Therefore, in order to achieve building energy saving and alleviate my country's energy crisis, research on new, safe, economical and energy-saving building materials has far-reaching and beneficial ef...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/02C04B28/06
CPCC04B28/06C04B2111/40C04B2201/20C04B2201/32C04B2201/50C04B7/02C04B18/08C04B2103/302C04B16/0633C04B22/148C04B24/383C04B24/16C04B24/14C04B12/04C04B38/02C04B38/0067C04B24/129C04B24/04C04B24/38C04B14/42C04B24/122C04B16/0641C04B24/20C04B24/26
Inventor 闫秋会刘倩罗杰任
Owner XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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