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Parallel-arranged graphene ceramic high-performance friction material and low-cost preparation method

A technology of parallel arrangement and friction materials, which is applied in the field of high-performance friction materials and low-cost preparation of parallel arrangement graphene ceramics, can solve the problems of uneven distribution of graphene, high raw material prices, unevenness, etc., and achieves easy industrial application and automatic Excellent lubricity and improved mechanical properties

Active Publication Date: 2021-03-16
TSINGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of this preparation method are: the raw materials involved are expensive, and the composite materials cannot be prepared in large quantities; the mixing process is not only time-consuming and energy-consuming, but also destroys the original sheet structure of graphene; , the distribution of graphene is chaotic and uneven, and there is no obvious preferred orientation; the improvement of the mechanical properties of the composite material is not obvious enough, especially the fracture toughness and flexural strength cannot be improved at the same time; the random and uneven distribution cannot exert the natural properties of graphene. Lubrication

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  • Parallel-arranged graphene ceramic high-performance friction material and low-cost preparation method
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  • Parallel-arranged graphene ceramic high-performance friction material and low-cost preparation method

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Effect test

Embodiment 1

[0030] Example 1: Preparation of parallel aligned graphene / SiO 2 The specific steps of ceramic composite materials are:

[0031] (1) Using expandable graphite and tetraethyl orthosilicate which is liquid at normal temperature as raw materials, weigh them respectively according to the mass ratio of 1:380;

[0032] (2) heating the expandable graphite at normal pressure and 800°C for 20s to obtain expanded graphite;

[0033] (3) the expanded graphite that above-mentioned step (2) obtains and raw material orthosilicate ethyl ester are placed in the same container, ceramics orthosilicate ethyl ester is completely infiltrated expanded graphite, and vacuum defoaming 30min under vacuum tightness 8Pa, obtain A solid-liquid mixture composed of expanded graphite and tetraethyl orthosilicate;

[0034] (4) The solid-liquid mixture of the above step (3) is magnetically stirred, the stirring power is 100W, the rotating speed is 1200r / min, and the stirring time is 2.5h to obtain a suspensio...

Embodiment 2

[0040] Embodiment 2: prepare parallel arrangement graphene / Al 2 o 3 The specific steps of ceramic composite materials are:

[0041] (1) Using expandable graphite and aluminum ethoxide that is liquid at room temperature as raw materials, weigh them respectively according to the mass ratio of 1:300;

[0042] (2) Heat the expandable graphite at normal pressure and 900°C for 25s to obtain expanded graphite;

[0043] (3) The expanded graphite obtained in the above step (2) and the raw material aluminum ethoxide are placed in the same container, so that the ceramic aluminum ethoxide is completely infiltrated with the expanded graphite, and vacuum degassing for 20min at a vacuum degree of 10Pa to obtain the expanded graphite A solid-liquid mixture composed of graphite and aluminum ethoxide;

[0044] (4) The solid-liquid mixture of the above step (3) is magnetically stirred, the stirring power is 150W, the rotating speed is 1300r / min, and the stirring time is 3h to obtain the suspe...

Embodiment 3

[0050] Embodiment 3: Prepare parallel arrangement graphene / ZrO 2 The specific steps of ceramic composite materials are:

[0051] (1) Using expandable graphite and liquid zirconium isopropoxide at room temperature as raw materials, weigh them respectively according to the mass ratio of 1:240;

[0052] (2) heating the expandable graphite at normal pressure and 950°C for 20s to obtain expanded graphite;

[0053] (3) the expanded graphite that above-mentioned step (2) obtains and raw material zirconium isopropoxide are placed in the same container, ceramic zirconium isopropoxide is completely infiltrated expanded graphite, and vacuum defoaming 15min under vacuum tightness 12Pa, obtain by expanding A solid-liquid mixture composed of graphite and zirconium isopropoxide;

[0054] (4) The solid-liquid mixture of the above step (3) is magnetically stirred, the stirring power is 180W, the rotating speed is 1400r / min, and the stirring time is 4h, to obtain a suspension in which graphen...

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Abstract

The invention discloses a parallel-arrangement graphene ceramic high-performance friction material and a low-cost preparation method, and belongs to the technical field of ceramic base composited materials. In the graphene ceramic material, graphene is arranged in ceramic matrix in parallel with interlayer spacing of 5-10 microns; a liquid-state ceramic precursor at the normal temperature is utilized to soak expanded graphite; the soaked expanded graphite is mixed with an alcohol aqueous solution after being subjected to vacuum de-foaming and magnetic stirring; and rotary evaporation, drying,sieving and sintering are performed to obtain the graphene ceramic composite material. The obtained composite material is effectively improved in fracture toughness and bending resistance, and has a relatively low friction coefficient; and the raw materials are low in price, the preparation process is easy, and industrial application is easy.

Description

technical field [0001] The invention belongs to the technical field of ceramic-based composite materials, and in particular relates to a high-performance friction material of parallel-arranged graphene ceramics and a low-cost preparation method. Background technique [0002] Ceramic matrix composite material is a kind of material composed of ceramic matrix and other materials. The ceramic matrix can be oxide ceramics such as silicon oxide, aluminum oxide, zirconia or titanium oxide, or silicon carbide, boron carbide or Non-oxide ceramics such as titanium boride. Most of these ceramic materials have the characteristics of high hardness, corrosion resistance, wear resistance and good chemical stability, which have attracted extensive attention of researchers. And its fatal weakness is its brittleness. When it is in a state of stress, it will produce cracks, and the cracks are easy to expand, causing the entire material to break and fail. Graphene is a sp 2 The two-dimension...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/14C04B35/622C04B35/626C04B35/645C04B35/10C04B35/48
CPCC04B35/10C04B35/14C04B35/48C04B35/622C04B35/62635C04B35/6264C04B35/62655C04B35/645C04B2235/425C04B2235/96
Inventor 万春磊潘伟孙川
Owner TSINGHUA UNIV