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Degreasing-sintering integrated production method of ITO target

An integrated, target technology, applied in the field of degreasing-sintering integrated production of ITO targets, can solve the problems of target blank delamination or cracking, low production efficiency, low yield, etc., to eliminate cracking, improve production efficiency, Efficiency improvement effect

Active Publication Date: 2018-11-23
GUANGDONG KAISHENG PV TTECH RES INST +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Most of the existing processes realize the densification of the ITO target blank by degreasing and sintering the target material, and the degreasing and sintering are carried out independently, which has the following two disadvantages: 1) Long time-consuming and low production efficiency: it needs to be processed first The good target blank is transported into the degreasing furnace for heating and degreasing (about 2 days). After the temperature of the debinding furnace drops from the debinding working temperature to room temperature (at least 4 days), the target blank is transported from the debinding furnace to the sintering furnace for sintering (about 2 days). 5 days); 2) Low yield: The mechanical strength of the target blank is greatly reduced after degreasing, and it is easy to crack due to uneven heating during the cooling process, and the target blank is also easily shaken and cracked during the process of transporting the target blank from the degreasing furnace to the sintering furnace
For example: CN 102173817 A discloses a method for preparing an ITO target material. The ITO powder is directly molded and cold-pressed to obtain a target blank without adding a binder, so it is not necessary to degrease the target blank and just sinter it directly. Due to the low plasticity of ITO powder, the target blank is prone to defects such as delamination or cracking, and the yield is low

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] A method for degreasing and sintering integrated production of ITO targets, comprising the following steps:

[0063] 1) Mix 100 parts by mass of ITO powder (particle size 70-100nm), 0.5 parts by mass of polycarboxylic acid dispersant and 45 parts by mass of deionized water, ball mill for 20 hours, and then add 0.5 parts by mass of acrylic resin, Perform ultrasonic and vacuum defoaming to obtain slurry;

[0064] 2) Inject the slurry into a porous gypsum mold, control the grouting pressure to 0.23 MPa, hold the pressure for 5 hours, obtain the target blank, demould, and then dry the target blank at 60°C for 20 hours;

[0065] 3) Put the target blank on the setter plate in the degreasing-sintering integrated furnace for densification, the specific operation is as follows:

[0066] a) Rise from room temperature to 160°C at a rate of 0.18°C / min, while feeding dry air with a flow rate of 200L / min;

[0067] b) Raise to 350°C at a rate of 0.3°C / min, keep it warm for 2 hours, ...

Embodiment 2

[0079] A method for degreasing and sintering integrated production of ITO targets, comprising the following steps:

[0080] 1) Mix 100 parts by mass of ITO powder (particle size 70-100nm), 1 part by mass of polycarboxylic acid dispersant and 40 parts by mass of deionized water, ball mill for 20 hours, and then add 0.5 parts by mass of acrylic resin, Perform ultrasonic and vacuum defoaming to obtain slurry;

[0081] 2) Inject the slurry into a porous gypsum mold, control the grouting pressure to 0.23 MPa, hold the pressure for 5 hours, obtain the target blank, demould, and then dry the target blank at 50°C for 25 hours;

[0082] 3) Put the target blank on the setter plate in the degreasing-sintering integrated furnace for densification, the specific operation is as follows:

[0083] a) Rise from room temperature to 120°C at a rate of 0.18°C / min, while feeding dry air with a flow rate of 200L / min;

[0084] b) Raise to 350°C at a rate of 0.2°C / min, keep it warm for 2 hours, and...

Embodiment 3

[0096] A method for degreasing and sintering integrated production of ITO targets, comprising the following steps:

[0097] 1) Mix 100 parts by mass of ITO powder (particle size 70-100nm), 1.5 parts by mass of polycarboxylic acid dispersant and 35 parts by mass of deionized water, ball mill for 28 hours, then add 0.5 parts by mass of acrylic resin, Perform ultrasonic and vacuum defoaming to obtain slurry;

[0098] 2) Inject the slurry into a porous gypsum mold, control the grouting pressure to 0.23 MPa, hold the pressure for 4 hours, obtain the target blank, demould, and then dry the target blank at 50°C for 20 hours;

[0099] 3) Put the target blank on the setter plate in the degreasing-sintering integrated furnace for densification, the specific operation is as follows:

[0100] a) Rise from room temperature to 150°C at a rate of 0.15°C / min, while feeding dry air with a flow rate of 250L / min;

[0101] b) Raise to 380°C at a rate of 0.2°C / min, keep it warm for 2 hours, and ...

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Abstract

The invention discloses a degreasing-sintering integrated production method of an ITO target. The production method comprises the following steps: 1) mixing ITO powder, a dispersing agent and water, performing ball milling, adding a binder, and performing ultrasonic and vacuum defoaming to obtain slurry; 2) injecting the slurry into a mold, molding to obtain a target blank, demolding, and drying the target blank; and 3) placing the target blank on a load bearing board in a degreasing-sintering integrated furnace, and carrying out programmed heating and programmed cooling, so as to obtain the ITO target. In the process of densification of the target blank, the target billet is directly heated from the highest temperature of degreasing to perform sintering at a higher temperature, and a process of cooling, transferring and reheating the target blank after degreasing is omitted, so that the efficiency of degreasing and sintering is remarkably improved, the cracking caused by the transferof the target blank between a degreasing furnace and a sintering furnace is eliminated, the production effectiveness is improved, and the mass production of ITO targets is facilitated.

Description

technical field [0001] The invention relates to a degreasing-sintering integrated method for producing ITO targets. Background technique [0002] The ITO target is a sintered body of N-type oxide semiconductor indium tin oxide, which is the key material for preparing ITO thin films. The ITO film obtained by magnetron sputtering with an ITO target has excellent light transmission and conductivity, and has excellent processing performance, high hardness, wear resistance and corrosion resistance. , solar cells, automotive heat and defogging glass and other fields have been widely used. [0003] The ITO target needs to be densified during the production process, and the finally obtained ITO target has high density. Most of the existing processes realize the densification of the ITO target blank by degreasing and sintering the target material, and the degreasing and sintering are carried out independently, which has the following two disadvantages: 1) Long time-consuming and lo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/453C04B35/457C04B35/622
CPCC04B35/453C04B35/457C04B35/622C04B2235/6022C04B2235/606C04B2235/656C04B2235/6562C04B2235/6565C04B2235/6567C04B2235/6583C04B2235/6585
Inventor 周传水彭寿马立云那嘉向光张玲莉余永强柯尚文李隽康明锋范加伟董永亮
Owner GUANGDONG KAISHENG PV TTECH RES INST
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