Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Lead-free and silicon-free brass alloy and manufacturing method thereof

A brass alloy and silicon brass technology, applied in the alloy field, can solve the problems of untested silicon brass polishing performance, unsatisfactory polishing performance, and reduced brass processing performance, achieve excellent polishing performance, and facilitate production control , good effect of anti-dezincification corrosion performance

Inactive Publication Date: 2018-11-23
XIAMEN LOTA INT CO LTD
View PDF6 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] A kind of phosphorus-containing free-cutting silicon brass alloy is disclosed in CN104480344A, but according to the record in "Copper Alloy and Its Processing Handbook" (Tian Rongzhang, edited by Wang Zhutang, published by Central South University Press), when the phosphorus content in the brass is greater than 0.05%, , will form a brittle Cu 3 P 7 Reduced Brass Machinability
In CN104651660A and CN105950905A, the casting processing performance and dezincification resistance of the obtained silicon brass alloy were tested, and the results showed that these properties were close to or better than lead brass, but the obtained silicon yellow was not tested in these two patents. Copper Polishing Properties
After testing the silicon brass described in these two patents, the inventors of the present application found that there are hard spots on these silicon brass, and the polishing performance is not satisfactory

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Lead-free and silicon-free brass alloy and manufacturing method thereof
  • Lead-free and silicon-free brass alloy and manufacturing method thereof
  • Lead-free and silicon-free brass alloy and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Example 1 Preparation and composition analysis of the alloy of the invention and the comparative alloy

[0041] A. Preparation and composition analysis of alloys 1-9 of the present invention

[0042] The alloys 1-9 of the present invention are prepared according to the following method: Weigh Cu, Si, Zn, Al, Sn, Ni, Pb and copper-iron, copper-boron intermediate alloys according to the mass percentage of the environmentally friendly silicon-brass alloy components, in which copper-iron, copper The content of Cu in the boron master alloy is 95wt.%; Si and Ni are placed on the bottom of the power frequency induction furnace, the raw materials of Cu and Zn are placed on top of Si and Ni, and a refining agent is added, and the temperature is raised to 1050~1100℃ until All materials are melted and the surface scum is filtered out;

[0043] Add Al, Sn, and Pb to the obtained material in sequence, stir thoroughly to ensure uniform composition; add copper-iron intermediate alloy to th...

Embodiment 2

[0051] Example 2 Performance detection of the alloy of the invention and the comparative alloy

[0052] Hereinafter, the various properties of the alloy of the present invention and the comparative alloy obtained from the above preparation examples will be tested. The specific performance test items and methods are as follows, and the test results are shown in Table 2 and Table 3.

[0053] 1. Casting performance

[0054] Volume shrinkage sample: used to evaluate the concentrated shrinkage, dispersed shrinkage and porosity of the alloy. The concentrated shrinkage cavity surface of the volume shrinkage sample is smooth without visible porosity, and the sample section has no visible scattered shrinkage cavities. It is indicated by "○"; the surface of several shrinkage cavities is relatively smooth, and the depth of the bottom visible porosity is less than 5mm. If there is no visible scattered shrinkage cavities in the section of the sample, it is good, which is indicated by "△"; the ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a lead-free and silicon-free brass alloy and a manufacturing method thereof. The brass alloy comprises 60-63 wt.% of Cu, 0.6-0.8 wt.% of Si, 0.05-0.15 wt.% of Pb, 0.2-0.5 wt.% of Al, 0-0.3 wt.% of Sn, 0-0.1 wt.% of Ni, 0.02-0.1 wt.% of Fe, 0.0002-0.0010 wt.% B, and the balance of Zn and inevitable impurities, wherein the total content of Cu and Zn is higher than 97.0 wt.%. The lead-free and silicon-free brass alloy is excellent in comprehensive property, in particular, excellent in polishing property, and in particular, suitable for water heating and bathroom parts molded by sand casting and low-pressure casting methods.

Description

Technical field [0001] The invention belongs to the technical field of alloys, and specifically relates to an environmentally friendly lead-free silicon brass alloy and a manufacturing method thereof. Background technique [0002] Lead brass contains 1wt.%-4wt.% of lead. Lead brass has excellent cutting performance, good corrosion resistance, and low cost. It has been used as an important basic material for electrical, machinery, plumbing, etc. each field. However, lead-containing brass will pollute the environment during production and use, and endanger human health. The United States, the European Union, Australia and other developed countries and regions have successively formulated standards and regulations, such as NSF-ANSI372, NSF-ANSI61, AB-1953, RoHS, AS / NZS 4020, etc., gradually banning the production, sale and use of lead-containing products. my country's GB / T 18145-2014 "Ceramic Sealed Faucet" also stipulates that the amount of lead precipitation in drinking water pa...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C9/04C22C1/03
CPCC22C9/04C22C1/03
Inventor 林明源龙佳张华威张卫星胡振青
Owner XIAMEN LOTA INT CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products