Process for producing foam ceramic heat-insulation boards

A production process, technology of ceramic foam, applied in the field of production process of ceramic thermal insulation materials, ceramic foam thermal insulation board, can solve the problems of poor thermal insulation effect, insufficient anti-aging ability, etc., and achieve good overall structure, small deformation rate and good toughness Effect

Inactive Publication Date: 2018-11-27
重庆双渝工业陶瓷有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Aiming at the above-mentioned deficiencies in the prior art, the main purpose of the present invention is to solve the problems of poor thermal insulation effect and insufficient anti-aging ability of current ceramic t

Method used

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Examples

Experimental program
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Effect test

Example Embodiment

[0019] The production process of a foam ceramic insulation board of the present invention first prepares the following raw materials: 10-15 parts of fusible clay, 22-25 parts of magnetite, 12-15 parts of fluorite, 3-8 parts of diatomaceous earth, potassium sodium 2-5 parts of feldspar, 5-8 parts of calcium carbonate, 15-20 parts of ceramic fiber, 3-6 parts of flame retardant, 10-15 parts of quartz sand, 8-12 parts of foaming agent, 2-5 parts of cement, 8-10 parts of boron nitride; the specific production steps are as follows:

[0020] 1) Mix and grind the above-prepared fusible clay, potassium feldspar and boron nitride into powder, stir, and then

[0021] After adding the blowing agent and the organic solvent, a uniformly mixed primary slurry is prepared, in which the mass ratio of the organic solvent and the blowing agent is 2:3;

[0022] 2) Add ceramic fibers to the primary slurry, heat to 200°C-230°C for 0.5-0.8 hours, then add calcium carbonate and diatomaceous earth, and heat ...

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Abstract

The invention discloses a process for producing foam ceramic heat-insulation boards. The process includes preparing raw materials, mixing and grinding prepared fusible clay, kalialbite and boron nitride to obtain powder, stirring the powder, then adding foaming agents and organic solvents into the powder to obtain uniformly mixed primary slurry and heating the primary slurry to allow the primary slurry to be in molten states; pouring materials into molds and quickly cooling the materials until the temperatures of the materials reach the normal temperature; cooling the materials in the molds, then releasing the materials from the molds to obtain heat-insulation board blanks, polishing the surfaces of heat-insulation boards by three times and separately smearing ground glaze, basic glaze andcolored glaze on the heat-insulation boards whenever the heat-insulation boards are polished. The process has the advantages that good heat-insulation effects can be realized, the deformation coefficients of products can be lowered, and the products are extremely low in deformation rate even in high-temperature environments; the weights of materials can be reduced, accordingly, the materials arelight and are good in toughness, and the service lives of the materials can be greatly prolonged.

Description

technical field [0001] The invention relates to a ceramic thermal insulation material, in particular to a production process of a foamed ceramic thermal insulation board, which belongs to the technical field of building materials. Background technique [0002] With the sustained and rapid development of my country's economy, the problems of energy and resources have become increasingly prominent. Environmental protection, energy conservation and emission reduction, rational use of resources, and the development of low-carbon circular economy have become new development directions. Among them, the wall insulation material is a new type of environmentally friendly material developed in recent years. It can save materials, improve the insulation performance of the wall, and reduce environmental pollution. There are many types of wall insulation materials at present, among which foamed ceramic insulation boards are widely used. It uses clay tailings, ceramic fragments, river sil...

Claims

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Application Information

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IPC IPC(8): C04B35/26C04B35/622C04B35/64C04B35/653C04B38/10C04B41/89
CPCC04B35/26C04B35/622C04B35/64C04B35/653C04B38/10C04B41/52C04B41/89C04B2235/3201C04B2235/3208C04B2235/3418C04B2235/3472C04B2235/349C04B2235/386C04B2235/445C04B2235/5216C04B2235/656C04B2235/658C04B38/0051
Inventor 廖国荐骆兴明陈以恒
Owner 重庆双渝工业陶瓷有限公司
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