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Modified aluminum silicate refractory ceramic fiber, preparation method thereof, and sealing gasket for automobile exhaust gas purifying device

A technology of refractory ceramic fiber and exhaust gas purification device, which is applied in the direction of exhaust device, muffler device, machine/engine, etc., can solve the problem of low output, insufficient aging resistance and fatigue resistance, polycrystalline mullite fiber Expensive and other problems, to achieve the effect of good fatigue resistance and aging resistance, good resilience

Active Publication Date: 2018-11-30
HENAN XIXIA KAIYUAN METALLURGICAL MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, polycrystalline mullite fibers are very expensive and have low yields
Aluminosilicate refractory ceramic fibers are cheap and easy to obtain, but they are directly used to make sealing gaskets, and their aging resistance and fatigue resistance cannot meet the requirements

Method used

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  • Modified aluminum silicate refractory ceramic fiber, preparation method thereof, and sealing gasket for automobile exhaust gas purifying device
  • Modified aluminum silicate refractory ceramic fiber, preparation method thereof, and sealing gasket for automobile exhaust gas purifying device
  • Modified aluminum silicate refractory ceramic fiber, preparation method thereof, and sealing gasket for automobile exhaust gas purifying device

Examples

Experimental program
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preparation example Construction

[0036] The invention provides a preparation method of modified aluminum silicate refractory ceramic fiber, comprising the following steps:

[0037] (1) Carry out slag removal treatment to aluminum silicate refractory ceramic fiber, control the slag ball content of fiber after slag removal to be lower than 5wt.%;

[0038] (2) heat treatment is carried out after the fiber after deslagging is mixed with hydrofluoric acid solution, hydrofluoric acid is carried out etching to fiber surface, obtains etching fiber;

[0039] (3) Calcining the etched fibers to obtain modified aluminum silicate refractory ceramic fibers.

[0040] The invention performs slag removal treatment on the aluminum silicate refractory ceramic fiber, and controls the slag ball content of the fiber after the slag removal to be lower than 5wt.%. In the present invention, the aluminum silicate refractory ceramic fiber is a commercially available common aluminum silicate refractory ceramic fiber; the commercially a...

Embodiment 1

[0079] Preparation of modified aluminum silicate refractory ceramic fiber: the raw material aluminum silicate refractory ceramic fiber used is the Fiberfrax fiber purchased from Unifrax company, and its main component is aluminum silicate (40wt.%~60wt.% Al 2 o 3 , 60wt.%~40%wt.% SiO 2 ), with an average diameter of 2 to 5 μm.

[0080] (1) Deslagging: Add the purchased untreated aluminum silicate refractory ceramic fiber and dispersant into water for dispersion to obtain a dispersion; add the dispersion to the equipment of CN201520062324.8 for deslagging treatment, and the treated fiber The slag ball content is 3wt.%;

[0081] (2) Etching: In a polytetrafluoroethylene reactor, add the deslagging fibers and dilute hydrofluoric acid solution (concentration: 0.1mol / L), control the temperature at 25°C, and react for 20 minutes under continuous low-speed stirring.

[0082] (3) Load crystal nucleating aids on the fiber surface: In the reactor, mix the etched fiber with the aluminu...

Embodiment 2~3

[0091] Other steps are identical with embodiment 1, only control the slag ball content of fiber in the slag removal step to be 1% and 5% respectively;

[0092] According to the method of Example 1, the gaskets obtained in Examples 2-3 were subjected to an aging durability test, and the test results are listed in Table 1.

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Abstract

The invention provides a modified aluminum silicate refractory ceramic fiber, a preparation method thereof, and a sealing gasket for an automobile exhaust gas purifying device. The preparation methodcomprises the following steps: deslagging an aluminum silicate refractory ceramic fiber to remove non-resilient slag balls in the fiber, etching the surface of the fiber with hydrofluoric acid to formmany reaction sites on the surface of the fiber, and performing calcination to form a layer of mullite crystals on the surface of the fiber. The resilience of the aluminum silicate refractory ceramicfiber is greatly improved by the modification, and the sealing gasket for the automobile exhaust gas purifying device, made by using the modified aluminum silicate refractory ceramic fiber, has excellent aging resistance and excellent fatigue resistance.

Description

technical field [0001] The invention relates to the technical field of tail gas treatment, in particular to a modified aluminum silicate refractory ceramic fiber and a preparation method thereof, and a sealing gasket for a motor vehicle tail gas purification device. Background technique [0002] In recent years, urban air pollution is facing unprecedented challenges. Controlling exhaust pollution from automobiles (including gasoline and diesel vehicles) is of great significance to improving the rate of urban air quality compliance. There are two ways to control vehicle pollutant emissions: one is to control the source of pollutants—the combustion process, which is currently unable to meet the increasingly stringent emission standards; the other is to install exhaust gas purification The device purifies exhaust pollutants through chemical reaction. [0003] Automobile exhaust purification devices can be divided into gasoline vehicle exhaust purification devices and diesel ve...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B41/91C04B41/80F01N3/021
CPCC04B41/009C04B41/5353C04B41/5392C04B41/80C04B41/91F01N3/0211C04B35/18C04B35/62245C04B35/62675C04B35/62852C04B35/62855C04B35/62892F01N3/2853C04B2235/5228C04B2235/5256C04B2235/5264F01N3/2828F01N3/022F01N2330/06F01N2350/06F01N2530/20Y02A50/20Y02T10/12
Inventor 王志博
Owner HENAN XIXIA KAIYUAN METALLURGICAL MATERIALS CO LTD