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Preparation method of ultra-high molecular weight polyethylene injection molding composite material crosslinked by light irradiation

A technology of ultra-high molecular weight and composite materials, which is applied in the field of preparation of ultra-high molecular weight polyethylene injection molding composite materials cross-linked by light irradiation, and can solve the problems of increased melt viscosity, chemical cross-linking and silane cross-linking, wear resistance , Reduced mechanical properties and other issues, to achieve the effects of improved mechanical properties, improved dimensional stability, and reduced linear expansion coefficient

Active Publication Date: 2020-07-28
SHANGHAI RES INST OF CHEM IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] So far, the use of flow modifiers is the most commonly used in the realization of UHMWPE injection molding technical solutions, but the addition of low molecular weight polyethylene will reduce wear resistance and mechanical properties, so further modification is required
At present, the most direct method for wear-resistant modification and mechanical property modification of polyethylene system is cross-linking treatment, including chemical cross-linking, silane cross-linking, radiation cross-linking, etc., due to chemical cross-linking, silane cross-linking The association will greatly increase the viscosity of the melt. In addition, when the injection molding of the UHMWPE injection molding compound itself is extremely difficult, chemical cross-linking and silane cross-linking cannot be realized.

Method used

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  • Preparation method of ultra-high molecular weight polyethylene injection molding composite material crosslinked by light irradiation
  • Preparation method of ultra-high molecular weight polyethylene injection molding composite material crosslinked by light irradiation
  • Preparation method of ultra-high molecular weight polyethylene injection molding composite material crosslinked by light irradiation

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Embodiment 1

[0025] A preparation method for light irradiation crosslinked ultra-high molecular weight polyethylene injection molding composite material, firstly mix low molecular weight polyolefin with fully dissolved photosensitizer solution in a mass ratio of 1:4, stir at room temperature for 8 minutes, then dry, The solvent is condensed and recycled, the photosensitizer is benzophenone, the photosensitizer is dissolved in the solvent at a ratio of 1.0%, and the solvent is acetone to prepare a flow modification aid for ultra-high molecular weight polyethylene injection molding grade composite materials;

[0026] The compounded low-molecular-weight polyolefin is compounded with ultra-high-molecular-weight polyethylene. The mass fraction of ultra-high-molecular-weight polyethylene is 40% of the entire composite system, and the mechanical dispersion time is 3 minutes. Composite materials, in which ultra-high molecular weight polyethylene has a molecular weight of 2.5 million, low molecular ...

Embodiment 2

[0030] First, the low molecular weight polyolefin is mixed with the fully dissolved photosensitizer solution in a 1:1 mass ratio, stirred at room temperature for 10 minutes, then dried, and the solvent is condensed and recovered. The photosensitizer is selected from xanthone, and the photosensitizer is 5% The ratio is dissolved in a solvent, and the solvent is ethanol to prepare a flow modification additive for ultra-high molecular weight polyethylene injection molding grade composite materials;

[0031] The compounded low-molecular-weight polyolefin is compounded with ultra-high-molecular-weight polyethylene. The mass fraction of ultra-high-molecular-weight polyethylene is 80% of the entire composite system, and the mechanical dispersion time is 5 minutes. Composite materials, in which ultra-high molecular weight polyethylene has a molecular weight of 2.5 million, low molecular weight polyolefin has a molecular weight of 20,000, a molecular weight distribution of 3.5, and a me...

Embodiment 3

[0035] First, mix the low molecular weight polyolefin with the fully dissolved photosensitizer solution in a mass ratio of 1:4, stir at room temperature for 8 minutes, then dry, condense and recycle the solvent, and the photosensitizer is selected from a mixture of benzophenone and xanthone (weight ratio 1:4), the photosensitizer is dissolved in the solvent with a ratio of 1.0%, and the solvent adopts a mixture of acetone and ethanol (weight ratio 1:4) to prepare the flow modification of ultra-high molecular weight polyethylene injection molding grade composite material Auxiliary;

[0036] The compounded low-molecular-weight polyolefin is compounded with ultra-high-molecular-weight polyethylene. The mass fraction of ultra-high-molecular-weight polyethylene is 40% of the entire composite system, and the mechanical dispersion time is 3 minutes. Composite materials, in which ultra-high molecular weight polyethylene has a molecular weight of 2.5 million, low molecular weight polyo...

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Abstract

The invention relates to a method for preparing a light-irradiated crosslinked ultrahigh molecular weight polyethylene injection molded composite material, comprising the following steps: firstly compounding a low molecular weight polyolefin material and a photo-crosslinking agent, and then compounding the composite low molecular weight polyolefin and ultrahigh molecular weight polyethylene to prepare a photocrosslinked ultrahigh molecular weight polyethylene injection molded composite material; and combining the ultraviolet radiation technology in the injection moulding stage to realize the preparation of a photocrosslinked ultrahigh molecular weight polyethylene injection molded product. According to the invneiton, the photo-crosslinking technology is applied to injection moulding of ultrahigh molecular weight polyethylene for the first time to prepare the ultrahigh molecular weight polyethylene photocrosslinked product. By the method, wear resistance of the injection molded productis significantly improved; and the preparation method is simple, has characteristics of low cost, mild reaction conditions and wide application range, and has a good development prospect.

Description

technical field [0001] The invention belongs to the field of material compounding, and in particular relates to a preparation method of light irradiation crosslinked ultra-high molecular weight polyethylene injection molding composite material. Background technique [0002] Ultra-high molecular weight polyethylene (UHMW-PE) is a thermoplastic engineering plastic with a linear structure and excellent comprehensive properties. The world's first industrialization was realized in 1957 by Allied Chemical Company of the United States, and then Hoechst Company of Germany, Hercules Company of the United States, Mitsui Petrochemical Company of Japan, etc. were also put into industrial production. my country was the first to successfully develop and put into industrial production in 1964. Limited to the conditions at that time, the molecular weight of the product was about 1.5 million. With the advancement of technology, the current molecular weight of the product can reach more than...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L23/06C08J3/28C08J3/24
CPCC08J3/245C08J3/246C08J3/28C08J2323/06C08J2423/06
Inventor 李志洪尉赵文静冯玲英沈贤婷夏晋程
Owner SHANGHAI RES INST OF CHEM IND