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High-flame retardant unsaturated polyester composite material and preparation method thereof

A polyester composite material and unsaturated technology, which is applied in the field of high flame-retardant unsaturated polyester composite material and its preparation, can solve the problem of complex processing technology, poor flame retardancy performance, and large-scale industrial application. Production and other issues, to achieve the effect of simple production process, good compatibility, and avoid delamination and precipitation

Inactive Publication Date: 2019-02-01
NANJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Patent CN107586442A uses nickel hydroxide and carbon nanotubes to synthesize a new type of hybrid flame-retardant material, but its processing technology is relatively complicated, and the flame-retardant performance has not achieved good results, so it cannot be used in industrial production on a large scale

Method used

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  • High-flame retardant unsaturated polyester composite material and preparation method thereof
  • High-flame retardant unsaturated polyester composite material and preparation method thereof
  • High-flame retardant unsaturated polyester composite material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] The preparation of pure unsaturated polyester specifically comprises the steps:

[0039] Add 2 parts of benzoyl peroxide to 100 parts of unsaturated polyester, stir at a speed of 500r / min for 30-60 minutes, then pour into the mold, keep the temperature at 80°C for 1 hour, and keep the temperature at 110°C for 3 hours, take it out, and then cool and demould.

[0040] Referring to Table 1, it can be seen that the oxygen index of Example 1 is only 19.0%, and does not pass the vertical combustion test.

[0041] See attached image 3 , which is the thermogravimetric (a) and differential heat (b) curves of Example 1 in a nitrogen atmosphere. It can be seen that the residual carbon rate of Example 1 is 6.1% after 500°C, and the thermal stability is relatively poor.

Embodiment 2

[0043] Add 15 parts of ammonium polyphosphate, 5 parts of melamine, 5 parts of pentaerythritol and 2 parts of benzoyl peroxide to 75 parts of unsaturated polyester, stir at a speed of 500r / min for 20-60min, pour into the mold, and ℃ for 1 hour, 110 ℃ for 3 hours, take it out and cool it for demoulding.

[0044] Referring to Table 1, it can be seen that the oxygen index of Example 2 is 27.0%, which is 8% higher than that of Example 1 (19.0%), and it has passed the vertical combustion test and reached the V-0 level.

Embodiment 3

[0047] Disperse 15 parts of ammonium polyphosphate in absolute ethanol, and stir at 400r / min for 10-40min in a water bath at 70°C to obtain solution A;

[0048] Dissolve 1 part of KH-550 in absolute ethanol, adjust the pH value to 3.5-5.0 with acetic acid to obtain solution B;

[0049] Add solution B to solution A, and stir at a speed of 600r / min for 40-80min to obtain solution C;

[0050] After evaporating excess alcohol from solution C, wash with distilled water until the pH value reaches neutral, dry for 1 to 3 hours, pulverize, and sieve through a 200-mesh sieve to obtain modified ammonium polyphosphate;

[0051] Add 6 parts of modified ammonium polyphosphate, 2 parts of melamine, 2 parts of pentaerythritol and 2 parts of benzoyl peroxide into 90 parts of unsaturated polyester resin, stir at a speed of 500r / min for 20-60min to obtain a solution D. Pour into the mold, keep the temperature at 80°C for 1 hour, and keep the temperature at 110°C for 3 hours, take it out and co...

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Abstract

The invention discloses a high-flame retardant unsaturated polyester composite material and a preparation method thereof. The high-flame retardant unsaturated polyester is mainly composed of the following raw materials in parts by weight: 75-90 parts of unsaturated polyester, 3-15 parts of phosphate, 1 part of a modifier, 1-5 parts of a carbon-forming agent, 1-5 parts of melamine, and 2 parts of an initiator. The product is obtained by fully mixing and molding an appropriate amount of the modified phosphate, melamine, the carbon-forming agent, the initiator and unsaturated polyester resin. Thecomposite material has the advantages that: (1) the modified phosphate has good compatibility with the unsaturated polyester, avoids delamination and precipitation during curing, solves the problem that the flame retardant is added to the unsaturated polyester so that the mechanical property is greatly reduced, and guarantees the use period of the product; (2) the production process is simple, the sources of raw materials are wide, the price is low, and the method is suitable for industrial production; and (4) the high-flame retardant unsaturated polyester of the present invention contains nohalogen, does not generate toxic gases when burned, and is more environmentally friendly.

Description

technical field [0001] The invention belongs to the technical field of flame-retardant modification of polymer materials, and in particular relates to a highly flame-retardant unsaturated polyester composite material and a preparation method thereof. Background technique [0002] Unsaturated polyester is an economical thermosetting resin. Because of its good mechanical skills and low cost, its composite materials have been widely used in ships, wires, building construction and other fields. But pure unsaturated polyester is flammable, its oxygen index is only 19.0%, and it produces a lot of harmful gases when burned. With the increase of its commercial utilization, its flammability will be brought into daily life at any time. Therefore, it is imminent to develop high flame retardancy unsaturated polyester composites. [0003] Phosphates are widely used in the flame retardancy of unsaturated polyester composites due to their non-halogen, low toxicity and low cost. However, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L67/06C08K13/02C08K5/053C08K3/32C08K5/3492C08K5/14C08K13/06C08K9/06
CPCC08K3/32C08K5/053C08K5/14C08K5/34922C08K9/06C08K13/02C08K13/06C08K2003/323C08L2201/02C08L2201/08C08L67/06
Inventor 喻源陈忠伟张庆武
Owner NANJING UNIV OF TECH