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Method for hydrolyzing silkworm cocoons with weak alkali microwave

A silkworm cocoon and microwave technology, applied in the field of silk protein, can solve the problems of protein destruction, inability to prepare at the same time, low preparation efficiency, etc., and achieve the effects of reducing the destruction of effective amino acids, shortening the hydrolysis treatment time, and facilitating industrial production.

Active Publication Date: 2022-05-31
YIBIN PINGSHAN HUIRUI OIL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The above-mentioned patents can prepare sericin peptide protein or silk fibroin peptide protein well, but because sericin and silk fibroin complement each other, the above-mentioned patents can only prepare one kind of sericin peptide protein or silk fibroin peptide protein, and Can not prepare two kinds at the same time, it has defects such as low preparation efficiency and low product utilization rate
Moreover, both of the above two pieces used strong acid or strong base (sodium hydroxide) in the preparation process. After hydrolysis, it is necessary to neutralize the acid or base of the hydrolyzed liquid and physically extract the silk fibroin sericin peptide protein. Waste liquid treatment and discharge The amount is also increased, and the pollution control of the post-process is increased, and the efficiency of the process will be low if the process is increased.
Therefore, there are defects such as low preparation efficiency, high manufacturing cost, large pollution, and large protein damage, resulting in that the quality of the product cannot be guaranteed.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] A kind of method for weak alkali microwave hydrolysis silkworm cocoon, comprising the steps:

[0035] (1) Cleaning and drying

[0036] First clean the cocoons to remove impurities, and then heat and dry the cocoons until the drying rate is 55%.

[0037] In this step, the impurities on the cocoons are preferably removed by spraying. After removing impurities, the cocoons are dried in the following way. The specific drying process includes three stages: preheating, constant speed drying and deceleration drying. The preheating stage is to use a hot air drum to heat the cocoons, so that the heat energy penetrates into the cocoon cavity through the cocoon layer to kill the pupae, so that the moisture in the pupae enters the evaporation period; The evaporation rate on the surface of the cocoon is in a state of equilibrium and lasts until the water diffusion rate of the pupa body gradually lags behind the evaporation rate of the surface of the cocoon layer; the deceleration ...

Embodiment 2

[0046] A kind of method for weak alkali microwave hydrolysis silkworm cocoon, comprising the steps:

[0047] (1) Cleaning and drying

[0048] First clean the cocoons to remove impurities, and then heat and dry the cocoons until the drying rate is 60%.

[0049] In this step, the impurities on the cocoons are preferably removed by spraying. After the impurities are removed, the cocoons are dried in the following way. The specific drying process includes three stages: preheating, constant speed drying and deceleration drying. The preheating stage is to use a hot air drum to heat the cocoons, so that the heat energy penetrates into the cocoon cavity through the cocoon layer to kill the pupae, so that the moisture in the pupae enters the evaporation period; The evaporation rate on the surface of the cocoon is in a state of equilibrium, which lasts until the water diffusion rate of the pupa body gradually lags behind the evaporation rate of the surface of the cocoon layer; the dec...

Embodiment 3

[0058] A kind of method for weak alkali microwave hydrolysis silkworm cocoon, comprising the steps:

[0059] (1) Cleaning and drying

[0060] First, the cocoons are cleaned and removed from impurities, and then the cocoons are heated and dried until the drying rate is 58%.

[0061] In this step, the impurities on the cocoons are preferably removed by spraying. After the impurities are removed, the cocoons are dried in the following way. The specific drying process includes three stages: preheating, constant speed drying and deceleration drying. The preheating stage is to use a hot air drum to heat the cocoons, so that the heat energy penetrates into the cocoon cavity through the cocoon layer to kill the pupae, so that the moisture in the pupae enters the evaporation period; The evaporation rate on the surface of the cocoon is in a state of equilibrium, which lasts until the water diffusion rate of the pupa body gradually lags behind the evaporation rate of the surface of the...

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Abstract

The invention discloses a method for hydrolyzing silkworm cocoons with a weak base microwave, which comprises the following steps: (1) cleaning and drying; (2) cutting and separating; Add the mixed weak alkali mixture into a microwave reactor, hydrolyze it for 110-130min at 80°C under normal pressure, and obtain a crude sericin peptide solution and silk protein fiber solid after hydrolysis, extract the crude sericin peptide solution and perform ultrafiltration Filtrate to obtain sericin peptide protein; (4) Extract silk fibroin peptide protein by secondary hydrolysis, add weak alkali mixed solution into microwave reactor again, then hydrolyze at 100°C under normal pressure for 110-130min, and keep warm for 8- At 11 hours, the silk fibroin fiber solid is completely hydrolyzed into a thick silk fibroin solution, and the thick silk fibroin solution is subjected to ultrafiltration to obtain silk fibroin peptide protein. The invention can effectively prepare sericin peptide protein and silk fibroin peptide protein at one time, and achieves the purpose of improving preparation efficiency and product utilization rate.

Description

technical field [0001] The invention relates to the technical field of silk protein, in particular to a method for hydrolyzing silkworm cocoons with a weak alkali microwave. Background technique [0002] The silk industry that originated in my country has a long history of thousands of years. However, the application of silk is mainly to use silk fibroin as a clothing material. With the progress of society and the development of modern science and technology, the development and utilization of new functions of silk are becoming more and more important. more and more a trend. [0003] In the late 1920s, the silk industry experienced overproduction for the first time in the world. Since 1933, people have taken the lead in applying silk to non-clothing clothing field and through research and use, so far, the multi-functional development and utilization of silk protein has begun. The research found that silk is mainly composed of 20-30% sericin peptide protein and 70-80% silk fi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07K14/435C07K1/14C07K1/34C07K1/36B01J19/12
CPCB01J19/126C07K14/43586
Inventor 孙益华
Owner YIBIN PINGSHAN HUIRUI OIL CO LTD
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