Corrosion-resistant halogen-free flame-retardant unsaturated polyester resin and preparation method thereof

A polyester resin, unsaturated technology, applied in the field of corrosion-resistant, halogen-free flame-retardant unsaturated polyester resin and its preparation, can solve the problem of reducing the anti-ultraviolet ability of the flame-retardant base material, unfavorable large-scale production and use of products, and flame-retardant The price of resin raw materials is relatively expensive, etc., to achieve the effect of improving hardness, easy molding, and good flame retardant effect

Inactive Publication Date: 2019-03-01
濮阳市盛源石油化工(集团)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Unsaturated polyester resin, a linear prepolymer formed by melting polycondensation of dihydric alcohol and unsaturated dibasic acid anhydride or unsaturated dibasic carboxylic acid, saturated dibasic anhydride or saturated dibasic carboxylic acid, under heating, light, Copolymerized with vinyl monomers under the action of radiation and initiators, cross-linked and cured into thermosetting resins with a network structure, unsaturated polyester resins have long attracted people's attention due to their excellent formability and good comprehensive performance, and are widely used in construction, In the fields of ships, automobiles, electronic appliances, etc., it is the largest type of resin in the field of composite materials, but similar to most hydrocarbons, it is flammable, which limits its application in occasions with high flame retardancy requirements;
[0004] The existing flame retardant technology of unsaturated polyester resin is divided into two types: additive type and reactive type. The reactive type flame retardant unsaturated polyester resin refers to the esterification or The cross-linking monomer containing flame retardant elements is used for curing. Since the flame retardant elements enter the resin structure, it will bring a better flame retardant effect and have a small impact on the process performance and resin performance. However, the reactive flame retardant resin raw material The price is relatively expensive, and the process conditions are strict, which is not conducive to the large-scale production and use of products, and most of them at home and abroad add halogens to the system as flame retardants. Although the introduction of halogens into unsaturated polyester resins has a better flame retardant effect, it reduces the The anti-ultraviolet ability of the flame-retardant matrix material produces a large amount of toxic gases at the same time, which poses a great threat to the environment and personal safety. Add flame retardant additives to achieve flame retardant resin

Method used

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  • Corrosion-resistant halogen-free flame-retardant unsaturated polyester resin and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A corrosion-resistant, halogen-free, flame-retardant unsaturated polyester resin, comprising the following components in parts by weight: 50 parts of unsaturated polyester resin, 0.5 parts of initiator, 10 parts of filler, 30 parts of diluent, and 5 parts of flame retardant , 5 parts of anti-corrosion additives.

[0032] Further, the unsaturated polyester resin is phthalic acid type.

[0033] Further, the initiator is methyl ethyl ketone peroxide.

[0034] Further, the filler is modified alumina ceramic powder, and the preparation method of the modified alumina ceramic powder includes the following steps:

[0035] 1) Put 0.3 parts of alumina ceramic powder into a hydrochloric acid solution with a mass fraction of 8%, heat it in a water bath to 40°C, stir for 1 hour, filter it, wash it to neutrality, and dry it by microwave at a drying temperature of 100°C , to obtain activated alumina ceramic powder;

[0036] 2) Grinding the dried crab shells into powder to obtain cr...

Embodiment 2

[0050] A corrosion-resistant, halogen-free, flame-retardant unsaturated polyester resin, comprising the following components in parts by weight: 70 parts of unsaturated polyester resin, 1 part of initiator, 20 parts of filler, 40 parts of diluent, and 10 parts of flame retardant , 7 parts of anti-corrosion additives.

[0051] Further, the unsaturated polyester resin is isophthalic acid type.

[0052] Further, the initiator is cyclohexanone peroxide.

[0053] Further, the filler is modified alumina ceramic powder, and the preparation method of the modified alumina ceramic powder includes the following steps:

[0054] 1) Put 0.4 parts of alumina ceramic powder into a hydrochloric acid solution with a mass fraction of 9%, heat it in a water bath to 50°C, stir for 2 hours, filter it, wash it to neutrality, and dry it by microwave at a drying temperature of 110°C , to obtain activated alumina ceramic powder;

[0055] 2) Grinding the dried crab shells into powder to obtain crab s...

Embodiment 3

[0070] A corrosion-resistant, halogen-free, flame-retardant unsaturated polyester resin, comprising the following components in parts by weight: 90 parts of unsaturated polyester resin, 2 parts of initiator, 30 parts of filler, 50 parts of diluent, and 20 parts of flame retardant , 8 parts of anti-corrosion additives.

[0071] Further, the unsaturated polyester resin is bisphenol A type unsaturated polyester resin.

[0072] Further, the initiator is tert-butyl peroxybenzoate.

[0073] Further, the filler is modified alumina ceramic powder, and the preparation method of the modified alumina ceramic powder includes the following steps:

[0074] 1) Put 0.5 parts of alumina ceramic powder into a hydrochloric acid solution with a mass fraction of 10%, heat it in a water bath to 60°C, stir for 2 hours, filter, wash until neutral, and dry it by microwave at a drying temperature of 120°C , to obtain activated alumina ceramic powder;

[0075] 2) Grinding the dried crab shells into p...

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Abstract

The invention discloses a corrosion-resistant halogen-free flame-retardant unsaturated polyester resin and a preparation method thereof. The corrosion-resistant halogen-free flame-retardant unsaturated polyester resin is prepared from unsaturated polyester resin, an initiator, filler, a diluent, a flame retardant and a corrosion-resistant auxiliary agent. As the material does not contain halogen,more toxic gas cannot be released during combustion. The flame retardant is metal nano hydroxide, the corrosion resistance of the unsaturated polyester resin can be effectively improved, and the service life of the unsaturated polyester resin is prolonged. In addition, by adding part of modified alumina ceramic powder as the filler, the mechanical strength of the unsaturated polyester resin can befurther strengthened, the aging resistance and ultraviolet radiation resistance are improved, and the corrosion-resistant halogen-free flame-retardant unsaturated polyester resin is not prone to aging. The halogen-free flame-retardant unsaturated polyester resin has the characteristics of good strength, high heat resistance, corrosion resistance and the like, and can be used in the fields of automobiles, wind power, high-speed railways, yachts, buildings, shipbuilding, chemical equipment, electronic appliances and the like.

Description

technical field [0001] The invention relates to the technical field of unsaturated polyester resins, in particular to a corrosion-resistant, halogen-free, flame-retardant unsaturated polyester resin and a preparation method thereof. Background technique [0002] Since the 1930s, polymer materials have been widely used in various fields. While providing convenience, they also bring potential fire risks due to their flammability. In order to reduce the occurrence of fires, countries all over the world are looking for and developing materials with better flame retardant effects; [0003] Unsaturated polyester resin, a linear prepolymer formed by melting polycondensation of dihydric alcohol and unsaturated dibasic acid anhydride or unsaturated dibasic carboxylic acid, saturated dibasic anhydride or saturated dibasic carboxylic acid, under heating, light, Copolymerized with vinyl monomers under the action of radiation and initiators, cross-linked and cured into thermosetting res...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L67/06C08L91/00C08L71/02C08K13/06C08K3/22C08K3/34C08K7/26
CPCC08K2003/2224C08K2003/2227C08K2201/011C08L67/06C08L2201/02C08L2201/08C08L2201/22C08L2205/03C08L91/00C08L71/02C08K13/06C08K3/22C08K3/346C08K7/26
Inventor 赵纪斋李章华段存伟
Owner 濮阳市盛源石油化工(集团)有限公司
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