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Ceramic slurry material for photocuring 3D printing and preparation method of material

A ceramic slurry and 3D printing technology, which is applied in the field of additive manufacturing, can solve the problems of not being able to store for a long time, low solid content, and large particle size, and achieve uniformity, high solid content, and small particle size. Effect

Active Publication Date: 2019-03-19
HUAZHONG UNIV OF SCI & TECH
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0009] In view of the above defects or improvement needs of the prior art, the present invention provides a ceramic slurry for photocuring 3D printing and its preparation method, which solves the problem of ceramic powder used in the prior art by improving the composition ratio and preparation process. Large particle size, low solid content, high viscosity, and technical problems that cannot be stored for a long time

Method used

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  • Ceramic slurry material for photocuring 3D printing and preparation method of material

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preparation example Construction

[0030] Please refer to figure 1 , a method for preparing a ceramic slurry for photocuring 3D printing according to a preferred embodiment of the present invention mainly includes the following steps:

[0031] (1) Dissolve acrylamide and N,N'-methylenebisacrylamide in deionized water so that the mass ratio of the total mass of acrylamide and N,N'-methylenebisacrylamide to water is 1: 3~1:6, stirring to dissolve acrylamide and N,N'-methylenebisacrylamide in water.

[0032] The mass ratio of acrylamide to N,N'-methylenebisacrylamide is 32:1-40:1.

[0033] (2) Weigh 0.1%-2.0% leveling agent and 0.1%-2.0% defoamer according to the total mass of the solution in the above step (1), and then dissolve them in the solution of step (1).

[0034] The leveling agent is one or more of sodium carboxymethylcellulose, polyacrylic acid, Rad2100, Rad2500, Glide450; the defoamer is one or more of Foamex N, Foamex 815N, Airex 910, Airex 931 kind.

[0035] (3) Weighing the submicron-sized ceram...

Embodiment 1

[0044] Preparation of high solid content and low viscosity ceramic slurry for photocuring 3D printing:

[0045] (1) Dissolve acrylamide and N,N'-methylenebisacrylamide with a mass ratio of 35:1 and 0.5% ammonium citrate of ceramic powder into deionized water, and add 0.6% of the mass of the solution Leveling agent, 0.6% defoamer to 150mL;

[0046] (2) adding zirconia powder with an average particle size of 0.3um in batches to the above solution and ball milling;

[0047] (3) Add 0.2% ammonium citrate of ceramic powder mass to the above slurry and use ammonia water to adjust pH=8 and continue ball milling for 2 hours;

[0048] (4) Add 0.45g photoinitiator 2,4,6-trimethylbenzoyl-diphenylphosphine oxide and ball mill for 8h;

[0049] (5) Defoaming the slurry obtained above for 2 hours to obtain a photocurable slurry with a solid phase content of 50 vol%.

[0050] After testing, the viscosity of the light-cured zirconia slurry obtained after defoaming was 500 cP, and no sedimen...

Embodiment 2

[0052] Preparation of high solid content and low viscosity ceramic slurry for photocuring 3D printing:

[0053] (1) Dissolve acrylamide and N,N'-methylenebisacrylamide with a mass ratio of 37:1 and 0.4% ammonium citrate of ceramic powder into deionized water, and add 0.5% of the mass of the solution Leveling agent, 0.6% defoamer to 75mL;

[0054] (2) Adding alumina powder with an average particle diameter of 0.3um in batches to the above solution and ball milling;

[0055] (3) Add 0.4% ammonium citrate of ceramic powder mass to the above slurry and use ammonia water to adjust pH=9 and continue ball milling for 3 hours;

[0056] (4) Add 0.225g photoinitiator 2,4,6-trimethylbenzoyl-diphenylphosphine oxide and ball mill for 8h;

[0057] (5) Vacuum defoaming the above obtained slurry for 2 hours to obtain a photocurable slurry with a solid phase content of 52vol%;

[0058] After testing, the viscosity of the light-cured alumina slurry obtained after defoaming was 2000 cp, and n...

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Abstract

The invention discloses a ceramic slurry material for photocuring 3D printing and a preparation method of the material, and belongs to the field of additive manufacturing. The method includes dissolving acrylamide and N, N'-methylene bisacrylamide in deionized water according to the mass ratio of the total mass of the acrylamide and N, N'-methylene bisacrylamide and the mass of the water, and adding a leveling agent and a defoaming agent with a certain mass ratio of the solution in the previous step; and weighing submicron ceramic powder, weighing a dispersant according to a certain proportionof the total mass of the ceramic powder, dissolving the dispersant in the solution in the previous steps, adding the ceramic powder step by step, ball milling, adding the dispersant according to a certain proportion of the total mass of ceramic powder, adjusting pH value, continuing ball milling to form the ceramic slurry material with specified solid phase content, and adding a photoinitiator for ball milling to obtain the photocurable slurry material with high solid phase content and low viscosity. The photocurable slurry material obtained by the submicron ceramic powder has the advantagesof high solid phase content, low viscosity, no sedimentation within 15 days and good stability.

Description

technical field [0001] The invention belongs to the technical field of additive manufacturing, and more specifically relates to a ceramic slurry for photocuring 3D printing and a preparation process thereof. Background technique [0002] Ceramic materials are inorganic non-metallic materials. It has the advantages of high melting point, high hardness, high wear resistance, oxidation resistance, etc., and can be used as structural materials, tool materials, etc.; because ceramics also have some special properties, such as electrical properties and chemical properties, they can also be used as functional materials. and biological materials. Therefore, ceramic materials occupy a pivotal position in the field of materials today. However, the advantages of high hardness and wear resistance of ceramic materials also make it difficult to form devices with complex shapes from ceramic materials. Traditional forming methods can no longer meet the requirements, so additive manufactur...

Claims

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Application Information

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IPC IPC(8): C04B35/626C04B35/634B33Y70/00C04B35/486C04B35/111
CPCB33Y70/00C04B35/111C04B35/486C04B35/6261C04B35/6263C04B35/63444C04B2235/5445
Inventor 肖建中余涵宇王镜心王超杨斌许金龙黄楚琪
Owner HUAZHONG UNIV OF SCI & TECH