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A kind of regeneration method of catalyst in the continuous production process of 4,4'-diaminodicyclohexylmethane

A technology of diaminodicyclohexylmethane and diaminodiphenylmethane, which is applied in the field of catalyst regeneration technology, can solve the problems of high operating temperature, increased investment cost, unfavorable industrial production, etc., and achieves simple operation, improved production efficiency, Better solubility effect

Active Publication Date: 2022-04-22
WANHUA CHEM GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] 1) Using oxygen or air to oxidize at high temperature to regenerate the catalyst is the most commonly used method. The operating temperature of this method is generally above 300°C, which can easily cause metal sintering on the surface of the catalyst, which will accelerate the deactivation of the catalyst.
Therefore, the traditional method of removing carbon deposits by high-temperature oxidation is not suitable for most fine chemicals and some hydrogenation catalysts.
[0011] 2) After the catalyst activity decreases, it is necessary to stop the vehicle to take out the old catalyst, and use separate equipment to activate the catalyst, which increases the investment cost and is not conducive to continuous production
[0012] 3) After the catalyst activity is reduced, the catalyst is activated during the hydrogenation reaction by introducing the isomers of MDA. A separate separation process is required to separate the isomers of the hydrogenation product, while 2,4’-H 12 MDA and 4,4'-H 12 The physical and chemical properties of MDA are close, which increases the difficulty of the separation process and is not conducive to industrial production

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] The PACM20 continuous reaction was carried out in a single-tube reactor. Add 100g of purchased Rh / Al to the tubular reactor 2 o 3 Catalyst, wherein the loading of Rh is 4wt%. At 180° C. and 8 MPa of hydrogen, a THF solution containing MDA (MDA accounted for 50 wt %) was passed into the reactor at a rate of 1.4 g / min. During the experiment, samples were taken regularly and analyzed by gas chromatography. The results are shown in the table below.

[0042] Running time / h MDA-100 conversion rate / % PACM20 / % Anti-antibody content / % High boiling matter / % other / % 100 99.5 93.2 17.2 3.2 3.6 200 99.1 93.0 17.5 3.4 3.6 300 98.4 92.5 17.3 3.8 3.7 400 96.8 92.1 18.0 4.1 3.8 500 94.2 91.2 17.1 5.0 3.8 550 91.1 86.3 16.5 6.3 7.4

Embodiment 2

[0044] The same reaction conditions as in Example 1 were used. When the reaction time is 550h, carry out the following processing steps successively:

[0045] (1) Switch feed to 3.3g / min liquid ammonia, wash at 180°C for 3h.

[0046] (2) Switch to 5wt% LiOH aqueous solution, feed at 50°C at a rate of 0.5g / min for about 5h, and then continue purging with 200 sccm of hydrogen at 110°C for 3h.

[0047] (3) Switch feed to liquid ammonia of 3.3 g / min, and activate for 3 hours at 180° C. and 8 MPa hydrogen.

[0048] (4) Switch the feed to the THF solution of MDA (MDA accounts for 50 wt%) and feed it into the reactor at 1.4 g / min. During the experiment, samples were taken regularly and analyzed by gas chromatography. The results are shown in the table below.

[0049] Running time / h MDA-100 conversion rate / % PACM20 / % Anti-antibody content / % High boiling matter / % other / % 600 99.6 94.0 18.0 2.9 3.1 700 99.3 93.5 17.8 3.3 3.2 800 98.5 92.8 1...

Embodiment 3

[0051] The same reaction conditions as in Example 1 were used. When the reaction time is 950h, carry out the following processing steps successively:

[0052] (1) Switch the feed to 6.6g / min liquid ammonia, wash at 200°C for 2h.

[0053] (2) Switch to 10wt% LiOH aqueous solution, feed at 70°C at a rate of 0.8g / min for about 8h, then use 300 sccm of hydrogen to continue purging at 120°C for 2h.

[0054] (3) Switch the feed to 6.6 g / min liquid ammonia, and activate for 2 hours at 200° C. and 10 MPa hydrogen.

[0055] (4) Switch feed to the THF solution of MDA (MDA accounts for 50wt%) to pass in the reactor at 3.5g / min. During the experiment, samples were taken regularly and analyzed by gas chromatography. The results are shown in the table below.

[0056] Running time / h MDA-100 conversion rate / % PACM20 / % Anti-antibody content / % High boiling matter / % other / % 1000 99.5 93.8 17.0 3.9 2.3 1100 98.6 93.5 17.2 3.8 2.7 1200 98.1 93.0 17.3 ...

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PUM

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Abstract

The invention discloses a catalyst regeneration process in the continuous production process of 4,4'-diaminodicyclohexylmethane (PACM20), comprising the following steps: using diaminodiphenylmethane as a raw material for continuous hydrogenation to prepare PACM20, when When the catalyst activity decreases, the feed is sequentially switched to liquid ammonia, alkali metal salt solution and liquid ammonia for corresponding regeneration treatment, and then the feed is switched to diaminodiphenylmethane to restore the catalyst activity. The process activates the deactivated catalyst on-line without stopping the vehicle to take out the deactivated catalyst. The operation is simple and the production efficiency is greatly improved.

Description

technical field [0001] The invention relates to a catalyst regeneration process in the continuous production process of 4,4'-diaminodicyclohexylmethane (PACM20). Background technique [0002] Diaminodicyclohexylmethane (PACM for short) has three stereoisomers with different thermodynamic properties: anti-trans, cis-trans, and cis-cis. Among them, PACM20 refers to the PACM product with an anti-trans isomer content of about 20wt%, which is mainly used in the fields of isocyanate synthesis and epoxy curing agent. Due to the stability and steric hindrance effect of the aromatic ring, the hydrogenation of MDA is very difficult. Most patents use supported noble metal catalysts to carry out intermittent catalytic reactions under high temperature and high pressure in stirred tank reactors or fixed bed reactors to obtain satisfactory yields and anti-anti-body ratios. [0003] Since noble metal catalysts are expensive, the life of the catalyst often determines the production cost of...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C209/72C07C211/36B01J23/96B01J38/48B01J38/66
CPCC07C209/72B01J23/96B01J38/48B01J38/66C07C2601/14C07C211/36Y02P20/584
Inventor 李鑫张聪颖吴健顾志广初长坤黎源华卫琦丁皓
Owner WANHUA CHEM GRP CO LTD