Self-repairing high-durability anticorrosive composite coating and preparation method thereof

A composite coating and self-repairing technology, which is applied in the direction of anti-corrosion coatings, coatings, epoxy resin coatings, etc., can solve the problems of reducing the service life of coatings, cracking and falling off of paint films, and the inability of coatings to exert significant energy-saving benefits. Reduced attenuation of solar heat reflection efficiency, excellent adhesion and salt spray resistance, and excellent solar heat reflection efficiency effect

Active Publication Date: 2019-10-22
江阴市大阪涂料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the field of industrial anti-corrosion, the current anti-corrosion coatings and anti-corrosion coating systems generally have the disadvantages of short anti-corrosion life and single function
For example, the salt spray resistance of ordinary epoxy antirust primer is generally lower than 600h; the salt spray resistance of ordinary epoxy zinc-rich primer is generally lower than 1500h; the thickness of ordinary epoxy intermediate paint exceeds 100μm, The problem of paint film cracking and peeling is prone to occur when subjected to impact and collision; the resistance of ordinary polyurethane topcoats to artificial accelerated aging (UVB313 light source) generally does not exceed 1000h
[0003] During the investigation, it was found that ordinary anti-corrosion coatings only have the function of outdoor weather resistance and anti-corrosion. With the development of the times, it is becoming more and more difficult to meet the multi-functional requirements in many application fields.
For example, when repairing in a humid environment, ordinary coatings cannot solve the contradiction between high anti-corrosion performance and wet surfaces; ordinary epoxy intermediate paints cannot be applied to steel surfaces with certain deformations, and cracks are easy to occur after fine cracks appear in the coating Accelerated expansion leads to coating failure; buildings, vehicles and equipment in hot areas cause huge energy consumption for air conditioning in order to reduce the internal temperature, while ordinary coatings cannot exert significant energy-saving benefits; outdoor areas with severe pollution or long service periods A large amount of dust and pollutants are easily bonded to the surface of the coating, resulting in poor decorative effect of the coating, and some pollutants will erode the coating and reduce the service life of the coating

Method used

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  • Self-repairing high-durability anticorrosive composite coating and preparation method thereof
  • Self-repairing high-durability anticorrosive composite coating and preparation method thereof
  • Self-repairing high-durability anticorrosive composite coating and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0080] (1) Preparation of solvent A

[0081] Mix xylene and n-butanol evenly in a weight ratio of 7:3 to obtain solvent A

[0082] (2) Preparation of nano-modified epoxy zinc-rich primer

[0083] Put 8 parts of solvent A, 0.5 parts of dispersant (Efka PU 4010N), 6 parts of solid epoxy resin (DER 671-x75) and 4 parts of modified liquid epoxy resin (KD-175X90) into the stirring tank in sequence, at 250rpm Stir for 10 minutes at a high speed, then add 50 parts of zinc powder, 2.1 parts of nano-ZnO (3005029) and 0.9 parts of nano-Al 2 o 3 (1301001), stirred at 650rpm for 30min, then added 0.3 parts of defoamer (BYK-052N), 2 parts of anti-settling agent (3300), stirred at 450rpm for 20min, and obtained nano-modified epoxy zinc-rich bottom Paint component A; then prepare 3 parts of modified polyamide epoxy curing agent (Ancamide 2634) as component B; mix the above components A and B together, add 15 parts of diluent A, stir for 3 minutes and mix well , to obtain the nano-modifie...

Embodiment 2

[0097] (1) Preparation of solvent A

[0098] Mix xylene and n-butanol evenly in a weight ratio of 7:3 to obtain solvent A

[0099] (2) Preparation of nano-modified epoxy zinc-rich primer

[0100] Put 12 parts of solvent A, 0.5 parts of dispersant (Efka PU 4010N), 6 parts of solid epoxy resin (DER 671-x75) and 12 parts of modified liquid epoxy resin (KD-175X90) into the stirring tank successively, at 350rpm Stir for 10 minutes at a high speed, then add 80 parts of zinc powder, 5.6 parts of nano-ZnO (3005029) and 2.4 parts of nano-Al 2 o 3 (1301001), stirred at a speed of 750rpm for 30min, then added 0.3 parts of defoamer (BYK-052N), 2 parts of anti-settling agent (3300), stirred at a speed of 500rpm for 20min, and obtained nano-modified epoxy zinc-rich bottom Paint component A; then prepare 7 parts of modified polyamide epoxy curing agent (Ancamide 2634) as component B; mix the above components A and B together, add 25 parts of thinner A, stir for 3 minutes and mix well , t...

Embodiment 3

[0114] (1) Preparation of solvent A

[0115] Mix xylene and n-butanol evenly in a weight ratio of 7:3 to obtain solvent A

[0116] (2) Preparation of nano-modified epoxy zinc-rich primer

[0117] Put 10 parts of solvent A, 0.5 parts of dispersant (Efka PU 4010N), 8 parts of solid epoxy resin (DER 671-x75) and 6 parts of modified liquid epoxy resin (KD-175X90) into the stirring tank in sequence, at 300rpm Stir for 10 minutes at a high speed, then add 70 parts of zinc powder, 4.2 parts of nano-ZnO (3005029) and 1.8 parts of nano-Al 2 o 3 (1301001), stirred at 700rpm for 30min, then added 0.3 parts of defoamer (BYK-052N), 2 parts of anti-settling agent (3300), stirred at 450rpm for 20min, and obtained nano-modified epoxy zinc-rich bottom Paint component A; then prepare 5 parts of modified polyamide epoxy curing agent (Ancamide 2634) as component B; mix the above components A and B together, add 20 parts of diluent A, stir for 3 minutes and mix well , to obtain the nano-modifi...

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Abstract

The invention relates to a self-repairing high-durability anticorrosion composite coating, which sequentially comprises a nano modified epoxy zinc-rich primer layer, an elastic self-repairing epoxy micaceous iron oxide intermediate layer and an aliphatic polyurethane topcoat layer from bottom to top, wherein the primer layer is prepared from solid epoxy resin, modified liquid epoxy resin, zinc powder, nano metal oxide, solvent, dispersant, defoaming agent, anti-settling agent, epoxy curing agent and diluent A; The intermediate paint layer is prepared from solid epoxy resin, toughened epoxy resin, mica iron oxide, self-repairing microcapsules, solvents, dispersants, defoamers, anti-settling agents, modified polyamine curing agents and diluent A; The topcoat layer is prepared from modified hydroxyl acrylic resin, heat reflection pigment, solvent B, anti-aging additive, dispersant, defoaming agent, anti-settling agent, wetting dispersant, aliphatic isocyanate curing agent and diluent B ..The composite coating has excellent adhesive force, salt fog resistance, flexibility and heat reflection efficiency.

Description

technical field [0001] The invention belongs to the technical field of paint coatings, and in particular relates to a self-repairing high-durability anti-corrosion composite coating and a preparation method thereof. Background technique [0002] In the field of industrial anti-corrosion, the current anti-corrosion coatings and anti-corrosion coating systems generally have the disadvantages of short anti-corrosion life and single function. For example, the salt spray resistance of ordinary epoxy antirust primers is generally lower than 600h; the salt spray resistance of ordinary epoxy zinc-rich primers is generally lower than 1500h; the thickness of ordinary epoxy intermediate paints exceeds 100μm, The problem of paint film cracking and falling off is prone to occur when subjected to impact and collision; the artificial accelerated aging resistance of ordinary polyurethane topcoat (UVB313 light source) generally does not exceed 1000h. [0003] During the investigation, it wa...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D163/00C09D175/04C09D5/10C09D5/33C09D7/61
CPCC08K2003/0893C08K2003/2241C08K2003/2272C08K2003/2296C08K2201/011C08L2205/025C09D5/004C09D5/106C09D163/00C09D175/04C09D7/61C08L63/00C08K3/08C08K3/22
Inventor 江林峰陈雷李一新
Owner 江阴市大阪涂料有限公司
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