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Halogen-free flame retardant namely expandable polystyrene particle and preparation method thereof

A technology of expandable polystyrene and flame retardant, applied in the field of foamed plastics, can solve problems such as difficult to reach B1 level, difficult to reach 032 level, secondary pollution, etc., to improve heat preservation effect and smoke emission Small, reduced concentration effect

Inactive Publication Date: 2020-02-18
新疆蓝山屯河新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

According to the national standard GB / T29906-2013 "Molded polystyrene board thin plaster exterior wall external insulation system material", the thermal conductivity of grade 039 is ≤0.039W / (m K), and the thermal conductivity of grade 032 is ≤0.032W / (m·K) K) requirements, graphite materials with the lowest thermal conductivity are also difficult to reach 032 grade; in terms of flame retardancy, according to GB8624-2006 "Classification of Combustion Performance of Building Materials", the combustion grades of building materials are divided into A1, A2, B, C , D, E, and F seven grades. At present, EPS molded polystyrene boards for building insulation can reach B grade, and the ignition point of graphite itself is at 2000 ° C. In this way, adding graphite can also achieve flame retardant effect, but it is difficult to reach B1 grade , therefore, it is necessary to use flame retardants and some auxiliary materials in the preparation of polystyrene materials to further improve the flame retardant and heat insulation effects
[0003] At present, EPS is a polymer material, most of which use halogens as flame retardants, and halogen compounds release a large amount of toxic and harmful gas hydrogen halide when the material is burned, and the hydrogen halide formed by the gas absorbing moisture in the air has a strong According to statistics, when a fire occurs, 90% of the deaths are due to the suffocation and coma caused by the strong or even toxic smoke generated during the combustion, which makes people lose the chance of escape. Therefore, the study of combustion Halogen-free flame-retardant EPS with low smoke emission and no toxic or corrosive gas is very necessary

Method used

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  • Halogen-free flame retardant namely expandable polystyrene particle and preparation method thereof
  • Halogen-free flame retardant namely expandable polystyrene particle and preparation method thereof
  • Halogen-free flame retardant namely expandable polystyrene particle and preparation method thereof

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preparation example Construction

[0036] A preparation method of expandable polystyrene particles of a halogen-free flame retardant, comprising the following steps:

[0037] A. Add 100 parts of styrene, 6 to 10 parts of flame retardant, 0.2 to 0.8 parts of flame retardant synergist, 2.0 to 5.5 parts of graphite, and 0.05 to 0.1 parts of emulsifier into the reactor in sequence, and stir for 0.5 to 1 hour to obtain Flame retardant styrene paste;

[0038] B. Add 200 to 400 parts of water and 0.2 to 1 part of dispersant into the reactor, mix and stir for 15 to 30 minutes to obtain a water-based matrix, then add the flame-retardant styrene slurry prepared in step A, and mix and stir for 2.5 to 8.5 hours ;

[0039] C. Introduce high-temperature steam into the reactor, add 1.5-2.5 parts of nucleating agent, 0.6-1.5 parts of plasticizer and 0.5-1.0 parts of initiator when the temperature is raised to 50-55 °C at a rate of 0.5-1.0 °C / min and Continue to stir, continue to heat up to 88.5-89.5°C, carry out low-temperat...

Embodiment 1

[0043] A. Add 100 parts of styrene, 6 parts of flame retardant, 0.2 parts of flame retardant synergist, 2.0 parts of graphite, and 0.05 parts of emulsifier into the reaction kettle in sequence according to the addition amount of Example 1 in Table 1, and stir for 0.5 to 1 hour. Prepare flame retardant styrene slurry;

[0044] B. Add 200 parts of water and 0.2 parts of dispersant to the reactor, mix and stir for 15-30 minutes to obtain a water-based matrix, then add the flame-retardant styrene slurry prepared in step A, and mix and stir for 2.5-8.5 hours;

[0045] C. Introduce high-temperature steam into the reaction kettle, add 1.5 parts of nucleating agent, 0.6 parts of plasticizer and 0.5 parts of initiator when the temperature is raised to 50-55 degrees Celsius at a rate of 0.5-1.0 °C / min and continue to stir, and continue to heat up to 88.5~89.5℃, carry out low temperature granulation reaction, maintain this temperature and low temperature granulation for 5.5~6h;

[0046]...

Embodiment 2

[0049] A. Add 100 parts of styrene, 6.4 parts of flame retardant, 0.26 parts of flame retardant synergist, 2.35 parts of graphite, and 0.055 parts of emulsifier into the reaction kettle in sequence according to the addition amount of Example 2 in Table 1, and stir for 0.5 to 1 hour , to prepare flame retardant styrene slurry;

[0050] B. Add 220 parts of water and 0.28 parts of dispersant to the reactor, mix and stir for 15-30 minutes to obtain a water-based matrix, then add the flame-retardant styrene slurry prepared in step A, and mix and stir for 2.5-8.5 hours;

[0051] C. Introduce high-temperature steam into the reaction kettle, add 1.6 parts of nucleating agent, 0.68 parts of plasticizer and 0.52 parts of initiator when the temperature is raised to 50-55 degrees Celsius at a rate of 0.5-1.0 °C / min and continue to stir, and continue to heat up to 88.5~89.5℃, carry out low temperature granulation reaction, maintain this temperature and low temperature granulation for 5.5~6...

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Abstract

The invention discloses a halogen-free flame retardant namely an expandable polystyrene particle and a preparation method thereof. The halogen-free flame retardant is prepared by mixing following components in parts by weight: 100 parts of styrene, 2.0 to 5.5 parts of graphite, 200 to 400 parts of water, 6 to 10 parts of a flame retardant, 0.50 to 0.70 part of an initiator, 1.5 to 2.5 parts of a nucleating agent, 0.6 to 1.5 parts of a plasticizer, 6 to 9 parts of a foaming agent, 0.2 to 1.0 part of a dispersant, 0.05 to 0.10 part of an emulsifier, and 0.2 to 0.8 part of a flame retardant synergist. The produced polystyrene particle has the advantages of high limit oxygen index, low heat conductivity coefficient, and good thermal insulation and flame retardant effect. A phosphorus flame retardant is used to replace a conventional halogen flame retardant. The phosphorus flame retardant can form a phosphate liquid coating on the polymer surface during the burning process, the generated smoke is low, no toxic or corrosive gas is generated, the safety coefficient is high, and the environmental protection requirements are satisfied.

Description

technical field [0001] The invention relates to the technical field of foamed plastics, in particular to a modified foamed polystyrene particle and a preparation method thereof. Background technique [0002] Expandable polystyrene (EPS) is an important building insulation material. With the gradual enhancement of people's awareness of environmental protection and safety, people's requirements for the flame retardancy of insulation materials are also getting higher and higher. In terms of thermal conductivity, the material with the lowest thermal conductivity after research is graphite material, and its thermal conductivity can reach as low as 0.033W / (m·K). According to the national standard GB / T29906-2013 "Molded polystyrene board thin plaster exterior wall external insulation system material", the thermal conductivity of grade 039 is ≤0.039W / (m K), and the thermal conductivity of grade 032 is ≤0.032W / (m·K) K) requirements, graphite materials with the lowest thermal conduct...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08J9/18C08J9/14C08L25/06C08K13/02C08K3/04C08K3/36C08K5/523C08F112/08C08F2/44
CPCC08F112/08C08J9/0038C08J9/0066C08J9/0095C08J9/141C08J9/18C08J2203/14C08J2203/182C08J2325/06C08K3/04C08K3/36C08K5/523C08K13/02C08F2/44
Inventor 王长军王昶张彬高明黄卫东刘森
Owner 新疆蓝山屯河新材料有限公司