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Porous carbon material for filtering and preparation method thereof

A technology of porous carbon and raw materials, applied in the field of porous carbon material for filtration and its preparation, can solve the problems of low strength, wide pore size distribution and low filtration precision of porous carbon material, and achieves good viscosity, narrow pore size distribution, The effect of high filtering precision

Active Publication Date: 2020-04-03
ZIGONG YUXING CARBON PRODS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Chinese patent CN102417174A discloses a porous carbon material and its preparation method. The patent uses raw petroleum coke, raw pitch coke, and metallurgical coke as skeleton carbon raw materials, pitch and coal tar as bonding carbon, wood powder, ammonium chloride, etc. As a foaming agent, the porous carbon material is prepared by calcining and carbonizing at 1100°C after mixing the ingredients and molding. Wide pore size distribution (1-200μm), low filtration precision, limited application in high-pressure filtration and fine filtration

Method used

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preparation example Construction

[0032] A preparation method of a porous carbon material for filtering, specifically comprising the following steps:

[0033] (1) Raw material preparation: Prepare raw materials, adhesives and pore-forming agents, the raw materials are raw petroleum coke or raw pitch coke, the adhesive is petroleum asphalt, and the pore-forming agent is styrene-butadiene rubber Mixed powder of powder and tire rubber powder;

[0034] (2) Ingredients: crush and spheroidize the raw materials into powder, and then sieve the obtained powder with a vibrating sieve to obtain two-stage raw materials of -60 mesh to +80 mesh, -80 mesh to +120 mesh, and finally -60 mesh to +80 mesh and -80 mesh to +120 mesh two-stage raw materials are prepared according to the mass ratio of 30~40:60~70, and they are reserved;

[0035] Here, the air-flow vortex micronization machine is used to spheroidize the powder particles formed by raw petroleum coke or raw pitch coke to prepare porous carbon, which has uniform pore s...

Embodiment 1

[0049] (1) Raw materials: Raw petroleum coke is used as raw material, petroleum asphalt is used as adhesive, and mixed powder of styrene-butadiene rubber powder and tire rubber powder is used as pore-forming agent; commercially available styrene-butadiene rubber powder and tire rubber powder are respectively passed through 60 mesh Sieve, take the sieved material according to the mass ratio of styrene-butadiene rubber powder, tire rubber powder = 40:60 and carry out batching to obtain a pore-forming agent;

[0050] (2) Ingredients: Grind and ball raw petroleum coke raw materials into powders with an airflow vortex micronizer, classify them with an ultrasonic vibrating sieve according to the mass ratio (-60 mesh to +80 mesh): (-80 mesh to +120 mesh) = 35:65 for batching;

[0051] (3) Mixing: Add the raw materials and pore-forming agent prepared in step (2) into the mixer for heating and mixing, and inject the pre-heated and melted adhesive. The mixing temperature is 150°C and th...

Embodiment 2

[0063] (1) Use raw pitch coke as raw material, petroleum asphalt as adhesive, and mixed powder of styrene-butadiene rubber powder and tire rubber powder as pore-forming agent; pass commercially available styrene-butadiene rubber powder and tire rubber powder through a 60-mesh sieve, Take the undersieve and mix according to the mass ratio of styrene-butadiene rubber powder and tire rubber powder = 30:70 to obtain a pore-forming agent;

[0064] (2) Ingredients: Grind raw pitch coke raw materials into powders with an air-flow vortex micronizer, classify them with an ultrasonic vibrating sieve, and then classify them according to the mass ratio (-60 mesh to +80 mesh): (-80 mesh to +120 mesh) = 30:70 for batching;

[0065] (3) Mixing: Add the raw materials and pore-forming agent prepared in step (2) into the mixer for heating and mixing, and inject pre-heated and melted petroleum asphalt as a binder. The mixing temperature is 150°C and the mixing time is 2 hours to obtain the mixtu...

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Abstract

The invention discloses a porous carbon material for filtering and a preparation method thereof. The preparation method specifically comprises the following steps that a raw material, an adhesive anda pore-forming agent are prepared, wherein the raw material is one of green petroleum coke and raw asphalt coke, the adhesive is petroleum asphalt, and the pore-forming agent is a mixed powder of butadiene styrene rubber powder and tire rubber powder; the preparation method comprises the following steps: crushing and balling the raw materials into powder, then screening the obtained powder by using a vibrating screen to obtain two-stage raw materials of -60 to +80 meshes and -80 to +120 meshes, and finally proportioning the two-stage raw materials of-60 to + 80 meshes and-80 to + 120 meshes according to a mass ratio of (30-40): (60-70); heating and mixing the prepared raw material and the pore-forming agent, then adding the adhesive which is heated and melted in advance, and mixing for 2 hours at the temperature of 150 DEG C to obtain a mixture; wherein the mass part ratio of the raw material to the adhesive to the pore-forming agent is (60-76): (20-30): (4-10); carrying out compression molding on the mixture to form a blank; and introducing the blank in a roasting furnace for segmented heating roasting to obtain the porous carbon material. The porous carbon material prepared by the method is narrow in pore size distribution and high in strength.

Description

technical field [0001] The invention belongs to the technical field of chemical materials, in particular to a porous carbon material for filtering and a preparation method thereof. Background technique [0002] High-risk materials, heavy metals, precious metals, coal gasification, and environmental protection all need a purification material that can withstand high temperature and corrosion, has good air permeability, high filtration accuracy, and is easy to clean. At present, the porous filter materials used to purify liquids and gases are mostly ceramic materials, metal and alloy materials, polymer materials, fiber materials, porous carbon or foam carbon materials, etc. However, because metal and ceramic materials are resistant to high temperature but not corrosion resistant, while polymer materials and fiber materials are not resistant to high temperature, their application as porous filter materials is limited, while porous carbon materials have heat resistance, corrosio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/528C04B38/06
CPCC04B35/528C04B38/067C04B2235/6567C04B2235/656C04B2235/96C04B2235/77C04B38/0054C04B38/0067C04B38/0074
Inventor 张玉桃张宜国李新跃附青山罗宏
Owner ZIGONG YUXING CARBON PRODS
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