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Preparation method of high-corrosion-resistance sintered neodymium-iron-boron magnet

A high corrosion resistance, NdFeB technology, applied in the direction of magnetic objects, inductors/transformers/magnets manufacturing, magnetic materials, etc., can solve the problems of poor corrosion resistance of materials, corrosion resistance cannot be improved, and difficult to obtain guarantees, etc. Achieve the effects of improving temperature stability and corrosion resistance, reducing oxygen supplementation of fine powder, and low oxygen content

Active Publication Date: 2020-07-10
浙江凯文磁业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although sintered NdFeB has many advantages, but because rare earth elements are very active, the activity of metals is second only to alkali metals, so all NdFeB products need to be protected by electroplating or coating. If there is no electroplating or coating, the material Corrosion resistance is very poor, easy to oxidize
[0004] However, although there is electroplating or coating protection, it will inevitably cause certain damage to the electroplating or coating during the installation or use of the motor, and even if the electroplating or coating is not damaged, the electroplating and coating itself There is also a life span and certain pores. If the corrosion resistance of sintered NdFeB magnets cannot be improved, the reliability of motors used in harsh outdoor conditions for 10-20 years is self-evident and difficult to obtain. Assure

Method used

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  • Preparation method of high-corrosion-resistance sintered neodymium-iron-boron magnet

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] The Nd-Fe-B alloy cast sheet prepared in Comparative Example 1 was placed in dry air and exposed for 15 days, after the Nd-rich phase of the alloy cast sheet fully absorbed oxygen. Cast the alloy after the neodymium-rich phase has fully absorbed oxygen, and carry out hydrogen crushing. The hydrogen crushing process takes 3 hours, and then dehydrogenates and cools to obtain coarse powder. Add 0.1% YSH6 high-molecular polymer lubricant and 0.1% YSH1 low-molecular polymer antioxidant to the coarse powder for homogenization and stirring. The powder is subjected to jet milling without supplementing oxygen to obtain a fine powder with a particle size of 2.4-8.5um; the fine powder is oriented and molded under a magnetic field strength above 18000Gs, and the oxygen content in the press is controlled at Below 10ppm, a green body is obtained. The magnet green body is subjected to cold isostatic pressing, and the isostatic pressure is 200 MPa; the green body is sintered, aged, an...

Embodiment 2

[0043] The Nd-Fe-B alloy cast sheet prepared in Comparative Example 2 was placed in dry air and exposed for 15 days, after the Nd-rich phase of the alloy cast sheet fully absorbed oxygen. Cast the alloy after the neodymium-rich phase has fully absorbed oxygen, and carry out hydrogen crushing. The hydrogen crushing process takes 3 hours, and then dehydrogenates and cools to obtain coarse powder. Add 0.1% YSH6 high-molecular polymer lubricant and 0.1% YSH1 low-molecular polymer antioxidant to the coarse powder for homogenization and stirring. The powder is subjected to jet milling without supplementing oxygen to obtain a fine powder with a particle size of 2.4-8.5um; the fine powder is oriented and molded under a magnetic field strength above 18000Gs, and the oxygen content in the press is controlled at Below 10ppm, a green body is obtained. The magnet green body is subjected to cold isostatic pressing, and the isostatic pressure is 200 MPa; the green body is sintered, aged, an...

Embodiment 3

[0045] The Nd-Fe-B alloy cast sheet prepared in Comparative Example 1 was placed in dry air and exposed for 15 days, after the Nd-rich phase of the alloy cast sheet fully absorbed oxygen. Cast the alloy sheet after the neodymium-rich phase has fully absorbed oxygen, and carry out hydrogen crushing. The hydrogen crushing process takes 3 hours. Introduce 50ppm of pure oxygen into the device, let the coarse powder absorb oxygen, the oxygen content will be below 10ppm, if there is no drop within 10 minutes, cool it down to get coarse powder. Add 0.1% YSH6 high-molecular polymer lubricant and 0.1% YSH1 low-molecular polymer antioxidant to the coarse powder for homogenization and stirring. The powder is subjected to jet milling without supplementing oxygen to obtain a fine powder with a particle size of 2.4-8.5um; the fine powder is oriented and molded under a magnetic field strength above 18000Gs, and the oxygen content in the press is controlled at Below 10ppm, a green body is ob...

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Abstract

The invention discloses a preparation method of a high-corrosion-resistance sintered neodymium-iron-boron magnet, and the methodcomprises the following steps: preparing a neodymium-iron-boron alloy cast sheet containing trace metal, and standing in dry air for 10-30 days to enable a neodymium-rich phase to fully absorb oxygen; performing hydrogen decrepitation, performingcooling to 35 DEG C afterdehydrogenation is finished; stoppingcooling, and standing for 30 to 120 minutes; introducing 20 to 100 ppm of pure oxygen into a hydrogen decrepitation reaction device;when the oxygen content is reduced to 10 ppm or below, performingcooling again, taking out the coarse powder, performing mixing, adding a lubricating agent and an antioxidant, not supplementing oxygen during jet milling, preparingfine powder, performing cold storage treatment on the fine powder, performing orientation forming, increasing the temperature to be less than or equal to 2 DEG C in the forming process, performing 180-300MPa cold isostatic pressing, and finally sintering, aging and tempering to obtain the high-corrosion-resistance neodymium-iron-boron magnet. According to the method, on the premise that the magnetic performance of the magnet is not reduced, the stability and corrosion resistance of the neodymium-rich phase of the sintered neodymium-iron-boron magnet are improved.

Description

technical field [0001] The invention belongs to the technical field of rare earth permanent magnet materials, and in particular relates to a preparation method of a highly corrosion-resistant sintered NdFeB magnet. Background technique [0002] In 1983, Japan's Sumitomo Metal Corporation invented NdFeB permanent magnets for the first time. Because of its high remanence, high coercive force and high magnetic energy product, and good dynamic recovery characteristics, it has been widely used in high-tech industries. Applications. At present, the application of NdFeB permanent magnets has been involved in various fields of the national economy, and has become the core functional material in the fields of electric power, new energy vehicles, and biomedicine. And other fields have achieved very large application breakthroughs. [0003] Although sintered NdFeB has many advantages, but because rare earth elements are very active, the metal activity is second only to alkali metals,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02H01F1/057H01F1/08
CPCH01F41/0253H01F1/0577H01F1/086
Inventor 卢阳春强傲生卢汉洲
Owner 浙江凯文磁业有限公司
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