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A preparation method of ultra-smooth nano-sulfur composite hydrogen-containing carbon film

A nano-sulfur and carbon film technology, which is applied in metal material coating process, vacuum evaporation plating, coating, etc., can solve the problems of weakening of mechanical properties of hydrogen-containing carbon film, limiting industrial application, environmental dependence, etc., and achieves reduction Friction coefficient, simple method, high efficiency effect

Active Publication Date: 2021-03-30
LANZHOU INST OF CHEM PHYSICS CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, as of today, it is difficult to achieve engineering applications for microscopic ultra-slippery materials, and there are limitations in macroscopic materials, which are highly dependent on the environment.
[0005] Hydrogen-containing carbon films are currently one of the most widely studied macroscopic super-slip materials, but the super-slippery properties of hydrogen-containing carbon films can only be achieved in an inert atmosphere, and the hydrogen content is required to be greater than 40%, resulting in the obtained hydrogen-containing carbon films Weakened mechanical properties limit its wide industrial application

Method used

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  • A preparation method of ultra-smooth nano-sulfur composite hydrogen-containing carbon film

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Experimental program
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Effect test

Embodiment 1

[0025] (1) Put the cleaned stainless steel substrate into the vacuum chamber and evacuate to 1×10 -3 Pa, filled with argon gas 1Pa, open the magnetic filter Cr metal arc, current bias 200V, time 10 minutes; then open the magnetic filter graphite arc, pulse current 500A, pulse width 500 microseconds, fill in argon and hydrogen (flow ratio 1:1), deposited at a pressure of 1Pa and a bias of 100V for 79 minutes to obtain a carbon film with a hydrogen content of 10%; the thickness is 790nm;

[0026] (2) The hydrogen-containing carbon film was ultrasonically cleaned with ethanol for 10 minutes, and placed in a mixed solution of concentrated sulfuric acid / potassium permanganate (15ml of concentrated sulfuric acid mixed with 1ml of 1mol / L potassium permanganate solution) for 4 hours to make the surface of the carbon film Hydroxylation, after the treatment is completed, rinse with pure water and dry;

[0027] (3) Disperse sulfur powder in ethanol at a ratio of 0.5g / ml, put it into a b...

Embodiment 2

[0031] (1) Put the cleaned stainless steel substrate into the vacuum chamber and evacuate to 1×10 -3 Pa, filled with argon gas at 15Pa, biased at 1000V, bombarded and cleaned for 30 minutes to remove contamination on the surface of the substrate; then introduced a silane gas mixture with a silane concentration of 2.5%, turned off the argon, kept the pressure at 15Pa, biased at 800V, and deposited for 20 minutes ;Refill methane and hydrogen (the pressure ratio of methane and hydrogen is 1:3), close the silane gas mixture, keep other parameters unchanged, deposit for 90 minutes, and obtain a carbon film containing 30% hydrogen, with a thickness of about 850nm;

[0032] (2) The hydrogen-containing carbon film was ultrasonically cleaned with ethanol for 10 minutes, and placed in a concentrated sulfuric acid / potassium permanganate mixed solution (15ml of concentrated sulfuric acid mixed with 1ml of 1mol / L potassium permanganate solution) for 4 hours to make the carbon film Hydroxyl...

Embodiment 3

[0037] (1) Put the cleaned silicon substrate into the vacuum chamber and evacuate to 1×10 -3 Pa, filled with argon gas of 15Pa, biased at 1000V, bombarded and cleaned for 30 minutes to remove pollutants on the surface of the substrate; then injected with 2.5% silane gas mixture, turned off the argon, kept the pressure at 15Pa, biased at 800V, and deposited for 20 minutes; then Fill in the ratio of methane and hydrogen (the flow ratio of methane and hydrogen is 1:2.2), turn off the silane gas mixture, keep other parameters unchanged, deposit for 75 minutes, and obtain a carbon film containing 20% ​​hydrogen, with a thickness of about 850nm;

[0038] (2) The hydrogen-containing carbon film was ultrasonically cleaned with ethanol for 10 minutes, and treated in concentrated sulfuric acid / potassium permanganate (15ml of concentrated sulfuric acid mixed with 1ml of 1mol / L potassium permanganate solution) solution for 4 hours to make the hydroxyl groups on the surface of the carbon fi...

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Abstract

The invention discloses a preparation method of a super-lubricity nano-sulfur composite hydrogen-containing carbon film. The preparation method comprises the following steps of obtaining a hydrogen-containing carbon film with the hydrogen content of 20%-23% by adopting a high-power magnetic filtration arc ion plating method, growing a nano-sulfur film or injecting nano-sulfur on the hydrogen-containing carbon film, and finally compounding the nano-sulfur with the hydrogen-containing carbon film. Due to the weak acting force of the nano-sulfur powder, the composite film can effectively reduce the shear force between friction interfaces, the friction coefficient is effectively reduced in the friction process, and stable super-lubricity in the macroscopic scale (dry / humid air) atmosphere is achieved. According to the preparation method, through the friction performance experiments, the friction coefficient of the nano-sulfur powder composite hydrogen-containing carbon film is as low as 0.0036 in a macroscopic scale atmosphere, stable super-lubricity can be realized, and basic data and thought are provided for engineering application; and in addition, the preparation method of the nano-sulfur powder composite carbon film is simple, high in efficiency and low in requirement on experimental equipment.

Description

technical field [0001] The invention relates to a preparation method of a super-slip composite hydrogen-containing carbon film, in particular to a method for preparing a super-slip film by growing nano-sulfur powder on a hydrogen-containing carbon film, and belongs to the field of composite materials and friction field of technology. Background technique [0002] Friction is a phenomenon that hinders relative motion between two friction surfaces; wear is the result of friction; lubrication is an important measure to control friction and wear between friction surfaces. Therefore, the development of materials with lower friction coefficient and better lubricating properties is the key to reducing friction and wear. In recent years, many mechanical systems have higher and higher requirements for surface and interface performance. Surface design and manufacturing technology urgently need further improvement. Designs have created significant constraints. [0003] Lubricating m...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C14/35C23C14/34C23C14/06C23C14/58
CPCC23C14/0605C23C14/3485C23C14/35C23C14/5866
Inventor 张斌贾倩张俊彦高凯雄
Owner LANZHOU INST OF CHEM PHYSICS CHINESE ACAD OF SCI