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Fiber laser dual-track cladding equipment for high-parameter waste incineration boiler membrane water wall

A membrane-type water-cooled wall and waste incineration technology, which is applied in metal material coating process, coating and other directions, can solve the problems of wasting nickel-based superalloy materials, large deformation of membrane-type water-cooling wall, and low efficiency of multi-layer surfacing. Achieve the effect of improving work efficiency and processing quality, solving resource waste, and improving cladding processing efficiency

Active Publication Date: 2021-03-09
熔创金属表面科技(常州)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the above-mentioned large waste of nickel-based superalloy materials, low efficiency of multi-layer surfacing welding, large heat input, large amount of smoke and dust polluting the environment and large deformation of membrane water cooling wall when facing the boiler water wall for cladding etc., the present invention provides fiber laser double-track cladding equipment for high-parameter waste incineration boiler membrane-type water-cooled walls, including a machine tool platform, slide rails, robots, laser cladding heads, and optical fibers; the machine tool platform is fixedly installed on a horizontal plane, A set of slide rails are independently installed along the sides parallel to the two sides of the machine tool platform; the robots are respectively fixedly installed on each set of slide rails, and after the arms of the two sets of robots are stretched to work, the cladding width between the two sets Not less than 6m; the laser cladding unit is fixedly installed on the top of the robot, with an internal end connected to the optical fiber

Method used

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  • Fiber laser dual-track cladding equipment for high-parameter waste incineration boiler membrane water wall
  • Fiber laser dual-track cladding equipment for high-parameter waste incineration boiler membrane water wall
  • Fiber laser dual-track cladding equipment for high-parameter waste incineration boiler membrane water wall

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Embodiment Construction

[0030] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.

[0031]A fiber laser double-track cladding equipment for a membrane-type water-cooled wall of a high-parameter waste incineration boiler, comprising a machine tool platform 10, a slide rail 9, a robot 7, a laser cladding unit 8, a powder feeder 2, and an optical fiber 6; the machine tool platform 10 It is fixedly installed on the horizontal plane, and along the two sides parallel to the machine tool platform 10, a set of slide rails 9 are independently installed; the robot 7 is fixedly installed on each set of slide rails 9; the laser cladding unit 8 is fixedly installed on the top of the robot 7, and the inner end is connected with the optical fiber 6.

[0032] At the same time, after the two ...

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Abstract

The invention provides a high-parameter waste incineration boiler membrane-type water-cooled wall cladding equipment, including a machine tool platform, a slide rail, a robot, a laser cladding head, and an optical fiber; the machine tool platform is fixedly installed on a horizontal plane, along the A set of slide rails is independently installed on both sides and sides; the robot is fixedly installed on each set of slide rails, and after the two sets of robot arms are stretched out to work, the cladding width between the two sets is not less than 6m; laser melting The cladding unit is fixedly installed on the top of the robot, and one end inside is connected to the optical fiber. The laser cladding unit includes an optical fiber, a laser optical path adjustment module, and a molten pool optical path detection module. By setting the closed-loop control system and the ultra-low heat input, the equipment can realize the cladding layer thickness of 0.8-1.5mm, the height is uniform, uniform and beautiful, and the scientific and reasonable control of the powder utilization rate of laser cladding and the stable state of the molten pool can be adjusted. Large-scale, long-term unmanned operation has laid a solid foundation.

Description

technical field [0001] The invention belongs to the field of fiber laser cladding equipment for boiler water-cooled walls, and particularly relates to fiber-optic laser double-track cladding equipment for membrane-type water-cooled walls of high-parameter waste incineration boilers. Background technique [0002] With the promotion of waste classification in major cities, the scale of waste incineration power generation is also expanding. With the continuous improvement of the calorific value of the waste and the increase of the parameters of the waste heat boiler from conventional parameters (4.0Mpa, 400°C) to high parameters (6.4Mpa, 450°C), due to the particularity of the fuel, the flue gas contains a lot of acid gases and metals. compound. During the operation of the boiler, these harmful substances will corrode the boiler tube wall. Studies have shown that the corrosion rate of boiler metal tube wall is proportional to the concentration of acid gas in flue gas, the con...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C24/10
CPCC23C24/103
Inventor 葛源郑春园戴凌杰
Owner 熔创金属表面科技(常州)有限公司
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