Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Residual oil treatment method for recovering sterol

A treatment method and a technology for recovering sterols, applied in chemical instruments and methods, steroids, organic chemistry, etc., can solve the problems of sodium salts having no practical value, imperfect treatment methods, environmental pollution, etc., and achieve value gain and operation Simple and feasible, high comprehensive benefit effect

Inactive Publication Date: 2020-09-29
FUJIAN GLANNY BIO ENG
View PDF8 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The residual oil after vitamin E extraction generally accounts for 10% to 20% of the raw oil, and these residual oils still contain a small part of useful components, among which the content of sterol esters is about 10% to 11% of the residual oil , the glyceride content reaches about 2% to 3% of the residual oil; at present, these residual oils are mostly discharged as waste residues, causing great pollution to the environment
Sodium hydroxide and sodium carbonate are generally used as catalysts in the existing residual oil treatment methods, and the sodium salts produced in the process flow have no practical value, and due to the imperfect treatment methods, there is still the phenomenon of emission pollution

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Residual oil treatment method for recovering sterol

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] A residual oil processing method for recovering sterols and refining potassium salt, including the following steps:

[0046] (1) Take 132 kg of potassium hydroxide and 1500 kg of anhydrous methanol (content 99.9%) in a 5 ton reaction kettle and heat to 65°C, reflux for 4 hours to react to obtain a mixed solution, and cool to 50°C;

[0047] (2) Put 1800 kg of residual oil (sterol ester content 12%, glyceride 2.5%) into the mixed solution, heat to 80°C, and perform transesterification reaction for 4 hours to obtain transesterified products;

[0048] (3) The transesterification product is acidified, and 160 kg of concentrated sulfuric acid with a concentration of 98% is added with stirring, and after standing for 1 hour, the upper oil phase and the lower water phase are separated to obtain;

[0049] (4) The upper oil phase is washed with hot water at 80°C for 3 times (500kg each time, the water washing liquid and the second upper oil phase are obtained after standing and separated)...

Embodiment 2

[0055] A residual oil processing method for recovering sterols and refining potassium salt, including the following steps:

[0056] (1) Take 110kg of potassium hydroxide and 1500kg of anhydrous methanol (content 99.9%) in a 5 ton reaction kettle and heat to 65°C, reflux for 4h to react to obtain a mixed solution, and cool to 50°C;

[0057] (2) Put 1800 kg of residual oil (sterol ester content 12%, glyceride 2.5%) into the mixed solution, heat to 85°C, and perform transesterification reaction for 4 hours to obtain transesterified products;

[0058] (3) The transesterification product is acidified, and 160 kg of concentrated sulfuric acid with a concentration of 98% is added with stirring, and after standing for 1 hour, the upper oil phase and the lower water phase are separated to obtain;

[0059] (4) The upper oil phase is washed with hot water at 85°C for 3 times (500kg each time, the water washing liquid and the second upper oil phase are obtained after standing and separated). The p...

Embodiment 3

[0065] A residual oil treatment method for recovering sterols and refining potassium salt, including the following steps:

[0066] (1) Take 90 kg of potassium hydroxide and 1500 kg of anhydrous methanol (content 99.9%) in a 5 ton reaction kettle and heat to 70°C, reflux for 5 hours to react to obtain a mixed solution, and cool to 50°C;

[0067] (2) Put 1800 kg of residual oil (sterol ester content 12%, glyceride 2.5%) into the mixed solution, heat to 85°C, and perform transesterification reaction for 3.5 hours to obtain transesterified products;

[0068] (3) The transesterification product is acidified, and 160 kg of concentrated sulfuric acid with a concentration of 98% is added with stirring, and after standing for 1 hour, the upper oil phase and the lower water phase are separated to obtain;

[0069] (4) The upper oil phase is washed with hot water at 80°C for 3 times (500kg each time, the water washing liquid and the second upper oil phase are obtained after standing and separated)...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a residual oil treatment method for recovering sterol, which comprises the following steps: heating potassium hydroxide and methanol for reflux, and reacting to obtain a mixed solution, wherein the heating reflux temperature is 65 DEG C, and the heating reflux time is 4 hours; mixing residual oil and the mixed solution for transesterification, and a transesterification product is obtained, wherein the temperature of the transesterification reaction is 80 DEG C, and the time is 4 hours; acidifying the transesterification product, and standing for separation to obtain an upper-layer oil phase and a lower-layer water phase; carrying out water washing treatment on the upper-layer oil phase, and then standing for separation to obtain a water washing solution and a secondupper-layer oil phase, wherein the temperature of the water for washing treatment is 80 DEG C; combining the lower-layer water phase and the water washing liquid, and then carrying out evaporation separation to respectively obtain water, methanol, crude potassium salt and glycerol; washing and drying the crude sylvite to obtain refined sylvite; and sequentially carrying out cold separation crystallization, filtration and refining treatment on the second upper-layer oil phase to obtain the refined sterol. The method is low in sterol recovery cost.

Description

[0001] This application is a divisional application, the original application number is: 201911137630.2, the application date: November 19, 2019, the title of the invention: a method for treating residual oil by recovering sterols and refining potassium salts. Technical field [0002] The invention relates to the technical field of biochemical industry, in particular to a method for treating residual oil for recovering sterols. Background technique [0003] During the production and refining of food oils such as soybean oil, rapeseed oil, peanut oil, sunflower oil, palm oil, etc., a large amount of deodorized distillate, the so-called vegetable oil scraps, is produced. In fact, the deodorized distillate also contains a large number of useful ingredients, such as natural vitamin E, sterols and other very valuable products can continue to be extracted from the deodorized distillate. At present, most of the treatment processes for deodorized distillate at home and abroad are: the deo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C07J9/00C01D5/00C01D5/16
CPCC07J9/00C01D5/00C01D5/16
Inventor 邱建国翁庆水苏绍洋梁玉龙
Owner FUJIAN GLANNY BIO ENG
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products