A production process of environmental protection rock wool insulation board

A production process and technology of thermal insulation boards, which are applied in the field of thermal insulation materials, can solve the problems of high production temperature of energy-saving thermal insulation materials, high uniformity of mixed raw materials, and reduction of slag ball generation, so as to achieve lower production requirements, reasonable ratio, and improved hydrophobicity. rate effect

Active Publication Date: 2022-04-08
安徽瑞联节能科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to overcome the above-mentioned technical problems, the object of the present invention is to provide a production process of environmentally friendly rock wool insulation board: preheating after mixing and crushing basalt, white rock, slag, and coke, and then maintaining the temperature in the cupola, Liquid oxygen is added when the raw material is melted and burned, so that the production does not require too high a heating temperature, and the ratio is reasonable to ensure that the various components are fused with each other after combustion, and the obtained molten raw material liquid has a uniform composition. After being centrifuged into fibers, it becomes fibrous, and the phenolic resin is sprayed during the centrifugation process, which can greatly reduce the generation of slag balls; the raw material is crushed through the raw material crushing equipment, which uses high-speed rotating crushing rollers to crush basalt, The mixture of white rock, slag and coke is cut and crushed, and the powder with small particle size is screened out through the sieve plate, so that the obtained mixed raw material has high uniformity and good mixing effect, which reduces the difficulty of subsequent heating and melting and material fiberization process. It solves the problems of high production temperature, high slag ball content and low compressive strength of existing rock wool fiber energy-saving thermal insulation materials

Method used

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  • A production process of environmental protection rock wool insulation board
  • A production process of environmental protection rock wool insulation board
  • A production process of environmental protection rock wool insulation board

Examples

Experimental program
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Effect test

Embodiment 1

[0034] see Figure 1~6 As shown, the present embodiment is a production process of an environmentally friendly rock wool insulation board, comprising the following steps:

[0035] Step 1, raw material crushing: mix basalt, white rock, slag and coke, put the mixture of basalt, white rock, slag and coke into the feed box 103 from the feeding port 104 of the raw material crushing equipment, and drop it into the crushing bin 102 In the inner cavity, the rotating crushing roller 117 cuts and crushes the basalt, white rock, slag, and coke mixture through several crushing blades 120 to form a mixture powder, and the mixture powder whose particle size is smaller than the sieving hole diameter passes through the sieving plate 116 Discharge from the bottom end of the hopper 101 to obtain mixed raw materials;

[0036] Step 2, heating up and melting: Preheat the mixed raw materials at 500°C for 2 hours, add the mixed raw materials into the cupola after preheating, keep the temperature in...

Embodiment 2

[0046] see Figure 1~6 As shown, the present embodiment is a production process of an environmentally friendly rock wool insulation board, comprising the following steps:

[0047] Step 1, raw material crushing: mix basalt, white rock, slag and coke, put the mixture of basalt, white rock, slag and coke into the feed box 103 from the feeding port 104 of the raw material crushing equipment, and drop it into the crushing bin 102 In the inner cavity, the rotating crushing roller 117 cuts and crushes the basalt, white rock, slag, and coke mixture through several crushing blades 120 to form a mixture powder, and the mixture powder whose particle size is smaller than the sieving hole diameter passes through the sieving plate 116 Discharge from the bottom end of the hopper 101 to obtain mixed raw materials;

[0048] Step 2, heating up and melting: Preheat the mixed raw materials at 500°C for 2 hours, add the mixed raw materials into the cupola after preheating, keep the temperature in...

Embodiment 3

[0058] see Figure 1~6 As shown, the raw material crushing equipment in this embodiment includes a receiving hopper 101, a crushing bin 102, a feed box 103, a first support frame 107, a second support frame 109, a screening plate 116, and a crushing roller 117. A hopper 101 is installed on a support frame 107, a crushing bin 102 is installed on the top of the hopper 101, and a feeding box 103 is installed on the top of the crushing bin 102; Port 104, crushing rollers 117 are arranged in the inner cavity of the crushing bin 102, and a screening plate 116 is installed on the top of the inner cavity of the receiving hopper 101, and several screening holes are opened on the screening plate 116, and the crushing The roller 117 is located in the inner cavity of the screening plate 116, and the two ends of the crushing roller 117 are sleeved with bearing seats 105, and the two bearing seats 105 are installed on the two mounting frames 106 respectively, and the two mounting frames 10...

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Abstract

The invention discloses a production process of an environmentally friendly rock wool insulation board. Preheating is carried out after mixing and crushing raw materials, and then the temperature in the cupola is maintained, and liquid oxygen is added when the raw materials are melted and burned, so that the production does not require too high heating temperature , reduces production requirements, saves energy, and has a reasonable ratio to ensure that the obtained molten raw material liquid has a uniform composition. Reduce the generation of slag balls; the production process uses raw material crushing equipment for raw material crushing, cutting and crushing the mixture through high-speed rotating crushing rollers, and screening the powder with small particle size through the sieving plate to discharge, so that the obtained mixed raw materials have high uniformity and mixing The effect is good, which reduces the difficulty of the subsequent heating and melting and material fiberization process, further makes it easy to reach the production temperature of the environmental protection rock wool insulation board, and reduces the content of slag balls in the environmental protection rock wool insulation board.

Description

technical field [0001] The invention relates to the field of thermal insulation materials, in particular to a production process for an environmentally friendly rock wool thermal insulation board. Background technique [0002] The thermal insulation material can collect excess heat and release it in a timely and stable manner, with small gradient changes, which can effectively reduce the loss. The room temperature can be trended and the winter heat preservation can play a balancing role. Patent No. 201010222393.2 discloses a preparation method of rock wool fiber energy-saving thermal insulation material. Bonding agent and anti-dust oil, and then heated and cured to obtain rock wool fiber energy-saving thermal insulation material products. The key to the inventive method is to recycle the carbon monoxide produced by burning coke in the cupola, and then incinerate it with natural gas to generate a large amount of heat and send it into the cupola again, and then add oxygen to ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B30/02C04B14/46C03C13/06C03B37/04
CPCC04B30/02C04B14/46C03C13/06C03B37/04C04B2201/20C04B2111/27C04B2201/50
Inventor 范伟王壮文礼冯家玉王永回徐成沈佳佳张应东
Owner 安徽瑞联节能科技股份有限公司
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