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A polycrystalline diamond composite sheet for shale oil/shale gas deep well drilling and preparation method thereof

A technology of polycrystalline diamond and shale gas, which is applied in drilling equipment, drill bits, earthwork drilling and production, etc. It can solve the problems of poor comprehensive mechanical and thermal properties, weak diamond encapsulation force, and shortened operation cycle, etc., and achieve excellent mechanical and thermal performance. Thermal properties, enhanced compatibility and bonding strength, and high-strength effects

Active Publication Date: 2022-06-24
ZHONGNAN DIAMOND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the continuous deepening of shale oil and shale gas deep well drilling, the complex stress state at the bottom of the hole and the increasingly complex drilling formation conditions have put forward higher requirements for the performance of polycrystalline diamond composite sheets. Polycrystalline diamond composite sheets are difficult to meet the needs of drilling work due to their poor comprehensive mechanical and thermal properties and weak diamond encapsulation. Difficulty in drilling, low efficiency, and premature damage to the composite sheet often occur. Therefore, it is necessary to improve the traditional polycrystalline diamond composite material for oil drilling to improve its mechanical and thermal properties

Method used

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  • A polycrystalline diamond composite sheet for shale oil/shale gas deep well drilling and preparation method thereof
  • A polycrystalline diamond composite sheet for shale oil/shale gas deep well drilling and preparation method thereof
  • A polycrystalline diamond composite sheet for shale oil/shale gas deep well drilling and preparation method thereof

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Experimental program
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Effect test

Embodiment 1

[0047] like figure 1 As shown, the polycrystalline diamond compact for shale oil / shale gas deep well drilling in this embodiment includes a cemented carbide substrate 1 and a first transition layer 2 and a second transition layer sequentially arranged on the cemented carbide substrate 1 3. The third transition layer 4 and polycrystalline diamond layer 5; the polycrystalline diamond layer is made up of the following raw materials by weight: 94.8% of graphene-coated diamond micropowder, 0.2% of carbon nanotubes and 5% of binding agent ; The first transition layer is composed of the following raw materials by weight: 64% of cemented carbide powder, 34.8% of cubic boron nitride powder, 0.2% of carbon nanotubes and 1% of binder; the second transition layer It is composed of the following raw materials by weight: 50% of cemented carbide powder, 30% of graphene-coated diamond micropowder, 18.8% of cubic boron nitride micropowder, 0.3% of carbon nanotubes and 0.9% of binder; the third...

Embodiment 2

[0062] The polycrystalline diamond compact for shale oil / shale gas deep well drilling in this embodiment includes a cemented carbide substrate and a first transition layer, a second transition layer, a third transition layer and Polycrystalline diamond layer; the polycrystalline diamond layer is composed of the following raw materials by weight: 97% of graphene-coated diamond micropowder, 0.1% of carbon nanotubes and 2.9% of binder; the first transition layer is composed of The raw material composition by weight percentage: cemented carbide powder 74%, cubic boron nitride powder 25.4%, carbon nanotube 0.1% and binder 0.5%; the second transition layer is composed of the following raw materials by weight percentage Composition: 59% cemented carbide powder, 25% graphene-coated diamond micropowder, 15.4% cubic boron nitride micropowder, 0.2% carbon nanotube and 0.4% binder; the third transition layer is composed of the following weight percentages The composition of raw materials:...

Embodiment 3

[0076] The polycrystalline diamond compact for shale oil / shale gas deep well drilling in this embodiment includes a cemented carbide substrate and a first transition layer, a second transition layer, a third transition layer and Polycrystalline diamond layer; the polycrystalline diamond layer is composed of the following raw materials by weight: 95% of graphene-coated diamond micropowder, carbon nanotubes 0.15 % and binder 4.85%; the first transition layer is composed of the following raw materials by weight: 69% of cemented carbide powder, 30% of cubic boron nitride powder, 0.15% of carbon nanotubes and 0.85% of binder; The second transition layer is composed of the following raw materials by weight: 55% of cemented carbide powder, 27% of graphene-coated diamond micropowder, 17% of cubic boron nitride micropowder, 0.3% of carbon nanotubes and 0.7% of binder %; the third transition layer is composed of the following raw materials by weight: 35% of cemented carbide powder, 64% ...

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Abstract

The invention relates to a polycrystalline diamond composite sheet for deep well drilling of shale oil / shale gas, which comprises a cemented carbide substrate and a first transition layer, a second transition layer and a third transition layer sequentially arranged on the cemented carbide substrate and a polycrystalline diamond layer, the polycrystalline diamond layer is composed of the following raw materials in weight percentage: 94.8-97% of graphene-coated diamond powder, 0.1-0.2% of carbon nanotubes and 2.9-5% of binder. The present invention increases the compactness and durability of the polycrystalline diamond composite sheet by adopting the diamond micropowder containing the graphene layer with dual characteristics of diamond and graphene, and adopting the gradient transition connection technology between the cemented carbide substrate and the polycrystalline diamond layer. Impulse. The polycrystalline diamond composite sheet of the present invention has both excellent mechanical and thermal properties, and it is used in the manufacture of PDC drill bits, which is conducive to improving the drilling efficiency of drill bits in shale oil, shale gas deep hole drilling and strong abrasive formation drilling and longevity.

Description

technical field [0001] The invention belongs to the technical field of drilling tools, in particular to a polycrystalline diamond composite sheet for deep well drilling of shale oil / shale gas and a preparation method thereof. Background technique [0002] The polycrystalline diamond composite sheet takes into account the comprehensive properties of diamond's high hardness, high wear resistance and cemented carbide's high impact resistance, and is considered to be an ideal drilling material. Since the 1980s, countries have gradually adopted polycrystalline diamond composites as super wear-resistant cutting elements in oil and natural gas drilling, which have been widely used in oil and natural gas drilling and other fields. In recent years, with the gradual reduction of conventional oil and natural gas exploitation resources, it is the general trend of the future to vigorously develop unconventional oil and gas such as shale oil and shale gas. With the continuous deepening o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F7/04B22F3/24B22F3/10C23F1/44C23F1/28B22F9/04C22C47/14C22C49/12C22C49/14E21B10/46C22C101/10
CPCB22F7/04B22F3/24C23F1/44C23F1/28B22F9/04B22F3/101C22C47/14C22C49/14C22C49/12E21B10/46B22F2003/248B22F2009/043
Inventor 卢灿华张涛朱培宋子衡张玉岗
Owner ZHONGNAN DIAMOND CO LTD