Polyurethane spraying outer protection pipe spraying integrally-formed prefabricated heat preservation valve and spraying method

A technology of polyurethane and outer protective pipe, which is applied in the direction of heat preservation, protection of pipelines through heat insulation, and devices for coating liquid on the surface, etc. It can solve the problems of lack of heat preservation protection, short service life of heat preservation valves, and high heat preservation performance. Achieve the effect of highlighting strength and toughness and avoiding economic loss

Pending Publication Date: 2021-01-01
融克(北京)资本投资管理有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the domestic heating pipe network and oil and gas pipeline valves generally adopt the traditional prefabricated direct-buried thermal insulation process. First, an outer protection pipe with a volume larger than the valve shape is made according to the shape of the valve. The outer protection pipe is made of polyethylene pipe products. Cut the polyethylene pipe according to the shape of the outer protective pipe, then use the plastic welding process to weld the cut polyethylene pipe, and finally pour polyurethane foaming agent into the concentric space between the outer body of the valve and the manufactured outer protective pipe to form insulation Valve structure, this manufacturing process has certain defects, such as uneven insulation and foaming, incomplete splicing and welding of outer protection pipes, inability to install and manufacture on site, etc., there may be a huge heat loss in the overall insulation performance, and the use of insulation valves The service life is short and there is no effective insulation protection, so this kind of old-fashioned prefabricated direct-buried insulation valve has great technical problems in terms of energy saving, environmental protection and economic benefits.

Method used

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  • Polyurethane spraying outer protection pipe spraying integrally-formed prefabricated heat preservation valve and spraying method
  • Polyurethane spraying outer protection pipe spraying integrally-formed prefabricated heat preservation valve and spraying method
  • Polyurethane spraying outer protection pipe spraying integrally-formed prefabricated heat preservation valve and spraying method

Examples

Experimental program
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Effect test

Embodiment 1

[0027]A prefabricated thermal insulation valve formed by spraying an integrated polyurethane spraying outer protective pipe. The composition includes: a prefabricated direct-buried thermal insulation valve. The prefabricated direct-buried thermal insulation valve includes a working pipe. The horizontal and vertical outer layers of the working pipe are respectively The polyurethane protective layer 3 is sprayed through the polyurethane mixing nozzle 6, and the valve welding interface 1 without the polyurethane protective layer is left at both ends of the horizontal pipe. The outer surface of the polyurethane protective layer is sprayed with a high-pressure spray gun. The outer protective layer 4, a set of alarm wires 2 is installed inside the polyurethane protective layer, and the polymer liquid outer protective layer is made of a polymer liquid elastic material with a density of 1.2 g / cm3 and a coating thickness of 1-20 mm.

Embodiment 2

[0029]According to the polyurethane spraying outer protective pipe of embodiment 1, the prefabricated thermal insulation valve is formed by spraying, the valve operating handle 5 is installed above the vertical pipe of the working pipe, and the distance between the valve welding interface and the horizontal pipe port is 10-20mm, the polyurethane mixing nozzle, high-pressure spray gun and spraying equipment are connected.

Embodiment 3

[0031]A spraying method of polyurethane spraying outer protective pipe spraying integrated prefabricated thermal insulation valve, the method includes the following steps: first, the valve adopts a conventional heating valve, the model is DN15-DN4000, and the surface of the valve body is shot blasted to reach Sa2. 5Industrial coating cleaning grade, polyurethane adopts isocyanate, polyol and catalyst combined blowing agent;

[0032]Using fully automated controlled spraying polyurethane foaming technology equipment or hand-held mobile polyurethane foaming equipment, implement 360-degree polyurethane spray foaming insulation on the valve, so that the performance parameters and technical indicators of the polyurethane insulation layer of the valve outer body meet the design Standard, thermal conductivity is 0.026-0.032W / m·k;

[0033]A metal alarm line is pre-embedded in the polyurethane insulation layer of the outer body of the valve, which is connected to the satellite monitoring system to ...

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Abstract

The invention discloses a polyurethane spraying outer protection pipe spraying integrally-formed prefabricated heat preservation valve and a spraying method. By adopting a traditional prefabricated directly-buried heat preservation process, a heat supply pipe network and a pipeline valve have the disadvantages of uneven heat preservation forming, halfway splicing and welding of an outer protectionpipe, great heat loss for integral heat preservation and short service life of a heat preservation valve. The heat preservation valve comprises a prefabricated directly-buried heat preservation valvewhich comprises a working pipe, wherein polyurethane protection layers (3) are sprayed to the outer layers of a horizontal pipe and a vertical pipe of the working pie separately through a polyurethane mixing spray head (6), valve welding ports (1) without the polyurethane protection layer are left at two ends of the horizontal pipe, high polymer liquid protection layers (4) are sprayed to the outer surfaces of the polyurethane protection layers by a high pressure spray gun, a group of alarm lines (2) is mounted in each polyurethane protection layer, and the high polymer liquid protection layers are made of high polymer liquid elastic materials with densities being 1.2 q/cm<3> and the coatings are 1-20 mm thick. The invention relates to the polyurethane spraying outer protection pipe spraying integrally-formed prefabricated heat preservation valve.

Description

Technical field:[0001]The invention relates to the technical field of heating pipe networks and conveying pipelines, in particular to a prefabricated thermal insulation valve formed by spraying a polyurethane spraying outer protective pipe and a spraying method.Background technique:[0002]At present, the domestic heating pipe network and oil and gas pipeline valves generally use the traditional prefabricated direct buried insulation technology. First, an outer protective pipe larger than the valve shape is made according to the valve shape. The outer protective pipe is made of polyethylene pipe products. The polyethylene pipe is cut according to the shape of the outer protective pipe, and then the cut polyethylene pipe is welded by a plastic welding process. Finally, the space between the outer body of the valve and the manufactured outer protective pipe is poured with polyurethane foaming agent to form heat preservation The valve structure, this manufacturing process has certain def...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16K27/00F16K51/00F16L59/16B05D7/24B05D5/00B05D1/02
CPCB05D1/02B05D5/00B05D7/24F16K27/00F16K51/00F16L59/16
Inventor 刘志峰
Owner 融克(北京)资本投资管理有限公司
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