The invention discloses a hot heading molding process for a large-size torsion bar of a bullet
train. The hot heading molding process comprises the following steps of 1, blanking, wherein a round barmaterial is selected, a part, needing to be machined, of a head of a
round bar is divided into a first part and a second part which are the same in length, and the height-
diameter ratio of the first part to the second part is less than or equal to four; 2, heating and upsetting, wherein the first part is heated, pressing and positioning are conducted on a middle bar portion through a horizontal
forging machine and a vertically-pressing mold, and a movable mold for the head is closed for local molding; 3, premolding, wherein the second part is heated, pressing and positioning are conducted on the middle bar portion through the horizontal
forging machine and the vertically-pressing mold, and the movable mold for the head is closed for molding; 4, molding, wherein the step 2 and the step 3 are repeated till heading of the two ends is completed; and 5,
machining, wherein finish
machining is conducted on a forged piece according to requirements. According to the hot heading molding process,the local heating and molding mode is adopted; when the height-
diameter ratio is eight, heading can be conducted on the ends; heading is conducted on a blank through the movable mold and the vertically-pressing mold; and under the condition that the height-
diameter ratio achieved in the one-time upsetting process is four, bending and folding caused in the heading process are prevented.