Preparation method of CuSnNiP-based copper alloy lubricating friction-resistant material by liquid-phase sintering method
A liquid phase sintering and anti-friction technology, applied in the field of powder metallurgy, can solve the problems of low strength and fatigue resistance, high metallographic porosity, etc., and achieve the effects of low porosity, good shrinkage, and good compactness
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Embodiment 1
[0024] A method for preparing CuSnNiP-based copper alloy lubricating and friction-resistant materials by liquid phase sintering method, comprising the following steps:
[0025] Step 1: Select CuSn8NiP copper powder atomized by water flow or air flow;
[0026] Step 2: adding 0.02-4wt% low-melting-point metals such as tin powder Sn or low-melting-point metal alloy powder to the copper alloy powder CuSn8Ni alloy, and adding the copper alloy powder after the low-melting-point metal is passed through 0.5-4wt% in the mixer 3 hours of thorough mixing and stirring;
[0027] Step 3: evenly spread the mixed powder mixed with low melting point metal such as tin powder Sn or low melting point alloy on the low carbon steel sheet;
[0028] Step 4: The low carbon steel sheet covered with copper alloy powder enters into the H 2 In the contacting mobile sintering furnace protected by reducing atmosphere, the initial sintering is carried out in the temperature range of 350-920 degrees for 1-5...
Embodiment 2
[0031] CuSn8NiP copper powder in step 1, wherein copper Cu content is 88-92%, tin Sn content is 6-10%, nickel Ni content is 0.5-2%.
[0032] In this example, the copper-steel alloy lubricating and wear-resistant material prepared by the liquid phase sintering method has unique metallurgical phase characteristics, that is, a small amount of low-melting point metal or alloy grain boundaries are uniformly distributed around the main phase copper alloy phase phase, the low melting point grain boundary phase plays two roles, the first is to increase the shrinkage rate and reduce the porosity of the copper alloy layer; Play a self-lubricating role, can effectively avoid the occurrence of dry friction.
Embodiment 3
[0034] The specifications of copper powder in step 1 are 100 mesh, 120 mesh, 150 mesh, 180 mesh, 200 mesh, and 300 mesh; the bulk density of copper powder is 3.2-5.2g / cm3; the fluidity of copper powder is <25s / 50g ; Copper powder particle shape is sub-spherical, spherical.
[0035] In this embodiment, the performance of the finished product in the later stage can only reach the predetermined target if the material selection meets certain requirements.
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