Preparation method of pseudoionone

A pseudo-ionone, modified technology, applied in the field of preparation of pseudo-ionone, heterogeneous catalysts, can solve the problems of excessive acetone consumption, increased acetone consumption, industrial scale-up difficulties, etc., to achieve reaction selectivity and Yield improvement and acetone consumption reduction effects

Active Publication Date: 2021-03-12
WANHUA CHEM GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The activation energy of most ketone-aldehyde condensation reactions is low, so there are many side reactions in the process, the selectivity is poor, and the product purification is difficult
[0003] The catalyzer that is used for condensation reaction of acetone and citral with regard to the literature of report at present relates to is a lot, mainly is divided into two classes, and a class is homogeneous catalyst, as: sodium hydroxide, potassium hydroxide, primary amine, secondary amine etc., This type of catalyst can be dissolved in the reaction system and can complete the condensation reaction in a short time, but the degree of reaction is uncontrollable. During the reaction, a large number of self-polymerization and copolymerization reactions between citral and pseudoionone occur, and the reaction selectivity is poor. The reaction yield is less than 80%; the other type is heterogeneous catalyst, which uses a variety of supports, such as molecular sieves, activated carbon, basic Al 2 o 3 and ZrO 2 , supporting alkaline hydroxides in it, such as NaOH, LiOH, etc. This type of catalyst prolongs the reaction time and appropriately improves the reaction selectivity, but it is also unavoidable to avoid a large amount of side reactions, and the amount of acetone used in this type of process system is large increase, the reaction selectivity is generally 80-90%
[0004] All there is corresponding defective in above-mentioned each method, there are various problems when being used for industrial scale-up, as the consumption of acetone is too large, industrial scale-up is difficult, reaction selectivity is low, product purity is low etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] (1) Activated carbon modification: Add 10g of activated carbon, 150g of N,N-dimethylformamide and magnetons into a 500mL three-necked flask, cool down to -10°C, add 3g of guanidine carbonate, stir at -10°C for 2h, and heat up to 100°C °C, 100 °C for 15 hours, after the reaction was completed, it was cooled to room temperature, filtered, and the activated carbon was washed with 50 mL of N,N-dimethylformamide.

[0029] (2) Modified activated carbon activation:

[0030] Take 10g of modified activated carbon and put it into a muffle furnace, calcinate at 600°C for 10h, then program the temperature down at a rate of 6°C / min, down to 120°C, keep 120°C and feed ammonia gas, the flow rate of ammonia gas is 1mL / min, and activate for 8h Afterwards, the muffle furnace was lowered to room temperature, the inside of the muffle furnace was replaced with nitrogen, and the catalyst was taken out for later use.

[0031] Condensation reaction:

[0032] Add 100g (0.657mol) citral and 11...

Embodiment 2

[0037] (1) Activated carbon modification: Add 10g of activated carbon, 200g of N,N-dimethylformamide and magnetons into a 500mL three-necked flask, cool down to -5°C, add 5g of guanidine carbonate, stir at -5°C for 3h, and heat up to 110°C °C, 110 °C for 18 hours, after the reaction was completed, the temperature was lowered to room temperature, filtered, and the activated carbon was washed with 50 mL of N,N-dimethylformamide.

[0038] (2) Modified activated carbon activation:

[0039] Take 10g of modified activated carbon and put it into a muffle furnace, calcinate at 650°C for 15h, then program cooling, the cooling rate is 8°C / min, down to 150°C, maintain 150°C and feed ammonia gas, the flow rate of ammonia gas is 2mL / min, and activate for 10h Afterwards, the muffle furnace was lowered to room temperature, the inside of the muffle furnace was replaced with nitrogen, and the catalyst was taken out for later use.

[0040] Condensation reaction:

[0041] 500mL there-necked fl...

Embodiment 3

[0043] (1) Activated carbon modification: Add 10g of activated carbon, 100g of toluene and magnetons into a 500mL three-necked flask, cool down to -30°C, add 1g of guanidine phosphate, stir at -30°C for 5h, raise the temperature to 120°C, and react at 120°C for 20h. Finish cooling down to room temperature, filter, and wash the activated carbon with 50 mL of toluene.

[0044] (2) Modified activated carbon activation:

[0045]Take 10g of modified activated carbon and put it into a muffle furnace, calcinate at 500°C for 8 hours, then program the temperature to drop to 100°C at a rate of 5°C / min, keep 100°C and feed ammonia gas at a flow rate of 0.5mL / min to activate After 5 hours, the muffle furnace was lowered to room temperature, the inside of the muffle furnace was replaced with nitrogen, and the catalyst was taken out for later use.

[0046] Condensation reaction:

[0047] Add 100g (0.657mol) citral and 76.2g (1.314mol) acetone and 0.01g catalyst to a 500mL three-necked fla...

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PUM

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Abstract

The invention provides a preparation method of a vitamin A intermediate pseudoionone. The method relates to a reaction for preparing pseudoionone by catalyzing condensation of acetone and citral by using a novel catalyst, the use amount of reaction acetone can be effectively reduced by using the novel catalyst, self-polymerization and copolymerization of citral and pseudoionone in the reaction arereduced, and the reaction selectivity and yield are improved.

Description

technical field [0001] The invention belongs to the field of synthesis of chemical intermediates, and in particular relates to a preparation method of a heterogeneous catalyst and a method for preparing pseudoionone by condensation of acetone and citral catalyzed by the catalyst. Background technique [0002] Pseudoionone, that is, 6,10-dimethyl-3,5,9-undecatrien-2-one, is an important synthetic flavor and fragrance α- and β-ionone and vitamin A, E, etc. Important intermediates of pharmaceutical and chemical products. The general method for industrial production of ionone is to make ketone-aldehyde condensation reaction between citral (Citral) and acetone (Acetone) in NaOH aqueous solution to generate pseudo-ionone. One molecule of citral and one molecule of acetone undergo a Claisen-Schmidt ketoaldehyde condensation reaction under alkaline conditions to generate a molecule of pseudoionone and a molecule of water. The activation energy of most ketone-aldehyde condensation ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C07C45/74C07C49/203B01J21/18B01J27/24B01J37/08
CPCC07C45/74B01J21/18B01J27/24B01J37/08C07C49/203Y02P20/584
Inventor 翟文超曹娜张涛吕英东
Owner WANHUA CHEM GRP CO LTD
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