Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Digital glazed ceramic tile and production method thereof

A production method and digital technology, applied in the field of ceramic building decoration materials, can solve the problems of single texture fixation and lag in concave-convex effect, and achieve the effect of fine concave-convex effect, fine surface texture and rich concave-convex details.

Pending Publication Date: 2021-05-25
FOSHAN SANSHUI NEW PEARL CONSTR CERAMICS IND +1
View PDF5 Cites 14 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the traditional adobe mold is carved on the core of the press due to the concave-convex effect, and the texture is relatively fixed and single.
With the development of ceramic tile inkjet printing, the patterns are becoming more and more abundant, and consumers are also pursuing the diversification of the texture of each product. In this way, it is difficult for the effect of a single adobe mold to match the diversified patterns and textures. Meticulous and more realistic on the road to the original material, the bump effect produced by the press core has lagged behind

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Digital glazed ceramic tile and production method thereof
  • Digital glazed ceramic tile and production method thereof
  • Digital glazed ceramic tile and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] The invention discloses a digital glaze mold ceramic tile, such as figure 1 As shown, the tiles have a mold effect that is concave and convex along the grain. The tiles include a brick adobe layer, a makeup soil layer, a digital glaze layer, a surface glaze layer, an inkjet printing layer, and a digital protective glaze layer that are connected in sequence.

Embodiment 2

[0052] This embodiment discloses a method for manufacturing digital glazed tiles made of rock materials, including the following steps:

[0053] Step P1, prepare digital glaze, choose calcined kaolin 18%, quartz 10%, potassium albite feldspar 52%, barium carbonate 12%, zinc oxide 6% these five kinds of mineral raw materials and chemical raw materials to make basic glaze according to mass percentage. Then weigh 45% of basic glaze, 5% of functional resin additive (acrylic resin), 35% of ethyl acetate solvent, 13.8% of dispersant (composed of 1:5 polyacrylamine and polyvinylpyrrolidone), and suspend Agent (mixed by 0.1:5 sodium methylcellulose and ethylene glycol) 0.15%, defoamer 0.4% (polyoxyethylene polyoxypropanolamine ether), leveling agent (Hyperlev F40) 0.5% and pH adjuster (organic amine) 0.15%, and then utilize grinding and dispersing method to prepare the specific gravity at 1.43 grams / ml, the glaze ink that particle size is that D100 is equal to 0.9 microns.

[0054] S...

Embodiment 3

[0068] This embodiment discloses a method for manufacturing digital glazed tiles made of wood grain materials, which includes the following steps:

[0069] Step P1, prepare digital glaze, choose calcined kaolin 18%, quartz 10%, potassium albite feldspar 52%, barium carbonate 12%, zinc oxide 6% these five kinds of mineral raw materials and chemical raw materials to make basic glaze according to mass percentage. Then weigh 45% of basic glaze, 5% of functional resin additive (acrylic resin), 35% of ethyl acetate solvent, 13.8% of dispersant (composed of 1:5 polyacrylamine and polyvinylpyrrolidone), and suspend Agent (mixed by 0.1:5 sodium methylcellulose and ethylene glycol) 0.15%, defoamer 0.4% (polyoxyethylene polyoxypropanolamine ether), leveling agent (Hyperlev F40) 0.5% and pH adjuster (organic amine) 0.15%, and then utilize grinding and dispersing method to prepare the specific gravity at 1.43 grams / ml, the glaze ink that particle size is that D100 is equal to 0.9 micron. ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a production method of a digital glazed ceramic tile. The production method comprises the following steps of preparing a green brick and drying for later use, applying a layer of engobe on the green bricks and drying for later use, carrying out digital glaze texture pattern printing on the engobe applied and dried green brick, spraying cover glaze on the green brick printed with the digital glaze texture pattern, and drying for later use, carrying out color ink-jet printing on the green brick after the cover glaze is applied and the green brick is dried, carrying out digital protection glaze printing on the green brick with the printed pattern, and sintering the green brick in a roller kiln to obtain a finished product of the digital glaze ceramic tile. According to the production method of the digital glaze ceramic tile, the effect is finer, the surface texture is finer, the concave-convex details are rich, the concave-convex effect of the product is good, the concave-convex surface transition is natural, personalized customization production can be conveniently carried out, the requirements of consumers can be better met, and the market prospect is wide.

Description

technical field [0001] The invention belongs to the field of ceramic building decoration materials, and in particular relates to a digital glazed ceramic tile and a production method thereof. Background technique [0002] Ceramic tiles are a common building decoration material. The glazed surface of ceramic tiles is the part that can be in contact with people's senses. The aesthetics of its surface largely determines the size of consumers' desire to buy. With the development of Industry 4.0, in recent years The application of technology in the production of tiles has become more and more prominent. Ceramic researchers have never stopped on the road of pursuing the fine texture and fine texture of the tile surface. [0003] Products with fine texture on the surface are becoming more and more popular. The production process of such products is matched with the effect of brick molds, and the combination of various processes makes the surface of the product richer and closer to ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/14C04B35/622C04B41/89C03C8/00
CPCC04B35/14C04B35/622C04B41/89C04B41/52C04B41/009C03C8/00C04B2235/3217C04B2235/3208C04B2235/3206C04B2235/3201C04B41/5022C04B41/4543C04B41/4539C04B41/524Y02P40/60
Inventor 黄春林伍志良徐雪英仝松贞朱光耀陈育昆谢怡伟宁毓胜傅建涛韦前
Owner FOSHAN SANSHUI NEW PEARL CONSTR CERAMICS IND
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products