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Graphene wear-resistant PE composite material for carrier roller and preparation method of composite material

A composite material and graphene technology are applied in the field of graphene wear-resistant PE composite materials for idlers and their preparation, and can solve the problems of difficult processing and molding, low yield and the like

Inactive Publication Date: 2021-06-18
南通第六元素材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Aiming at the shortcomings of ultra-high molecular weight polyethylene rollers on the market, which are difficult to process and form, and the yield is low, in order to solve the above problems, the present invention aims to provide a graphene wear-resistant PE composite material for rollers and a preparation method thereof, using graphene The macroscopic size is similar to ultra-high molecular weight polyethylene, excellent wear resistance, mechanical properties and chemical stability, and the shortcomings in the production process are improved through the addition of high-melt index high-density polyethylene (HDPE), with high strength, High wear resistance, chemical corrosion resistance, long service life, etc., and simple processing technology, low manufacturing cost, environmental protection and efficiency, bringing higher social and economic benefits

Method used

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  • Graphene wear-resistant PE composite material for carrier roller and preparation method of composite material
  • Graphene wear-resistant PE composite material for carrier roller and preparation method of composite material
  • Graphene wear-resistant PE composite material for carrier roller and preparation method of composite material

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] A graphene wear-resistant PE composite material for an idler roller of the present invention is prepared from the following components in weight percentage:

[0064] 0.5% graphene, 60% high-density polyethylene, 10% alkali-free glass fiber, 15% ultra-high molecular weight polyethylene, 8% talcum powder, 2.5% adhesive, 3% grafting agent, 0.4% antioxidant, Light stabilizer 0.2%, lubricant 0.4%.

[0065] Among them, the parameters of graphene are: specific surface area 420m 2 / g, the particle diameter D50 is 25 μm, and the oxygen content of graphene is 2%;

[0066] The melt index of high-density polyethylene is 18g / 10min;

[0067] E-glass fiber diameter is 13 microns;

[0068] The average molecular weight of ultra-high molecular weight polyethylene is 2.5 million;

[0069] The particle size of talcum powder is 2000 mesh;

[0070] The adhesive is EVA;

[0071] The grafting agent is PE-g-MAH;

[0072] The antioxidants are antioxidant 1010 and antioxidant 168;

[0073...

Embodiment 2

[0079] A graphene wear-resistant PE composite material for an idler roller of the present invention is prepared from the following components in weight percentage:

[0080] 1% graphene, 55% high-density polyethylene, 15% alkali-free glass fiber, 15% ultra-high molecular weight polyethylene, 8% talc, 3% adhesive, 2% grafting agent, 0.4% antioxidant, Light stabilizer 0.2%, lubricant 0.4%.

[0081] Among them, the parameters of graphene are: specific surface area 420m 2 / g, the particle diameter D50 is 25 μm, and the oxygen content of graphene is 2%;

[0082] The melt index of high-density polyethylene is 18g / 10min;

[0083] E-glass fiber diameter is 13 microns;

[0084] The average molecular weight of ultra-high molecular weight polyethylene is 2.5 million;

[0085] The particle size of talcum powder is 2000 mesh;

[0086] The adhesive is EVA;

[0087] The grafting agent is PE-g-MAH;

[0088] The antioxidants are antioxidant 1010 and antioxidant 168;

[0089] The light s...

Embodiment 3

[0095] A graphene wear-resistant PE composite material for an idler roller of the present invention is prepared from the following components in weight percentage:

[0096] Graphene 1.5%, high-density polyethylene 50%, alkali-free glass fiber 20%, ultra-high molecular weight polyethylene 20%, talcum powder 3%, adhesive 2%, grafting agent 2.5%, antioxidant 0.4%, Light stabilizer 0.2%, lubricant 0.4%.

[0097] Among them, the parameters of graphene are: specific surface area 420m 2 / g, the particle diameter D50 is 25 μm, and the oxygen content of graphene is 2%;

[0098] The melt index of high-density polyethylene is 18g / 10min;

[0099] E-glass fiber diameter is 13 microns;

[0100] The average molecular weight of ultra-high molecular weight polyethylene is 2.5 million;

[0101] The particle size of talcum powder is 2000 mesh;

[0102] The adhesive is EVA;

[0103] The grafting agent is PE-g-MAH;

[0104] The antioxidants are antioxidant 1010 and antioxidant 168;

[0105] ...

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Abstract

The invention provides a graphene wear-resistant PE (polyethylene) composite material for a carrier roller. The graphene wear-resistant PE (polyethylene) composite material for a carrier roller is prepared from the following raw materials in parts by weight: 0.5 to 2 parts of graphene, 40 to 65 parts of high-density polyethylene, 5 to 25 parts of alkali-free glass fiber, 10 to 25 parts of ultra-high molecular weight polyethylene, 3 to 8 parts of talcum powder, 1 to 3 parts of adhesive, 1 to 3 parts of grafting agent, 0.1 to 0.5 part of antioxidant, 0.1 to 0.5 part of a light stabilizer; 0.1 to 0.5 part of a lubricant, wherein the total parts are 100. Performance detection is carried out on the prepared graphene wear-resistant PE composite material for the carrier roller, and obtained main performance data are as follows: the basic requirements for manufacturing carrier roller products are as follows: the tensile strength is larger than or equal to 40 MPa, the elongation at break is larger than or equal to 10%, the bending strength is larger than or equal to 53 MPa, the bending modulus is larger than or equal to 2980 MPa, and the relative abrasion loss is smaller than or equal to 170 mm<3>.

Description

technical field [0001] The invention belongs to the technical field of polymer processing, and in particular relates to a graphene wear-resistant PE composite material for idlers and a preparation method thereof. Background technique [0002] Belt conveyors, also known as belt conveyors, are widely used in household appliances, electronics, coal mines, building materials and other fields. The idler roller is an important part of the belt conveyor. It has many types and large quantities, and can support the weight of the conveyor belt and materials. Idler rollers account for 35% of the total cost of a belt conveyor and produce more than 70% of resistance, so the quality of idler rollers is particularly important. It mainly includes steel idlers, ceramic idlers and plastic idlers. [0003] According to current market feedback, there are many defects in the use of steel idlers. First, steel idlers are susceptible to chemical corrosion and have poor wear resistance, resulting ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08L23/08C08L51/06C08K13/06C08K3/04C08K7/14C08K3/34
CPCC08L23/06C08L2205/025C08L2207/062C08L2207/068C08L23/0853C08L51/06C08K13/06C08K3/042C08K7/14C08K3/34
Inventor 吴昊田振宇谢卫宏刘中车宗旭郑雅轩瞿研
Owner 南通第六元素材料科技有限公司
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